Power Converter Common Switch Element for Vehicle Lighting

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Solution Overview

Problem

Existing vehicle power converters require multiple power converting units and switch elements for each load, making them bulky and costly, and necessitate communication signals for load control, which complicates size and cost reduction.

Innovation Solution

A power converter design that uses a common switch element and coil to control multiple loads by detecting current and adjusting the ON/OFF timing based on power source states, eliminating the need for individual switch elements and communication signals for each load.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If multiple power converting units and switch elements are used for each load, then each load can be controlled independently, but the device size and cost increase

Engineering Contradiction:
ImproveIndependent load controlVSAvoidNumber of switch elements and power converting units
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent combines multiple power converting units into a single integrated power converting unit that can simultaneously handle multiple loads. Instead of using separate switch elements for each load, a common switch element is used to control all loads, reducing the overall number of components while maintaining independent control capability through selective switching

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The common switch element and single power converting unit are designed to perform multiple functions by serving different loads. The system can selectively connect to different loads based on their power source states, making the same hardware components universally applicable to multiple loading scenarios without requiring dedicated components for each load

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If communication signals are used for load control, then precise control is achieved, but the device complexity and cost increase

Engineering Contradiction:
ImproveLoad control precisionVSAvoidCommunication signal requirements
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The system uses self-service control by detecting the power source states of different loads and automatically selecting which load to supply power to. The control unit monitors the voltage levels of different power sources (e.g., battery, alternator) and autonomously decides the power distribution without requiring external communication signals, thereby simplifying the control architecture

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The control unit continuously monitors the power source states through voltage detection and uses this feedback information to adjust the switching control. By implementing a feedback mechanism that detects power source conditions and adjusts power distribution accordingly, the system achieves precise control without needing complex communication protocols

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design reduces the size and cost of the lighting device by allowing multiple loads to be controlled using a single switch element and coil, improving efficiency and visibility through optimized lighting control.

Implementation Method 1

a coil L1 and a switch element SW4 connected in series, a diode D5 connected in parallel to the coil L1, a current detecting resistor R4 connected in series between the anode of the LED 26 and the switch element SW4

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

A power converter design that uses a common switch element and coil to control multiple loads by detecting current and adjusting the ON/OFF timing based on power source states

Methodology Applied
Scientific EffectElectrical switching: Conduction (electrical)

Data Source

PatentEP2457768B1Power converter and vehicle lighting device, vehicle headlight and vehicle using power converter
Publication Date: 2019.05.08 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • EP2457768B1 patent drawingFigure 1
  • EP2457768B1 patent drawingFigure 2
  • EP2457768B1 patent drawingFigure 3

AI summary

The size and cost of a lighting device can be reduced by monitoring a plurality of input states and changing an output using a common coil or common switch element. A powder converter receives a plurality of DC powers, which are received in different modes, have a common ground and substantially the same potential, and operates a plurality of loads. The power converter operates the loads according to input states of the plurality of DC powers and supplies the plurality of loads with power via at least a common switch element or a common coil. A first DC power is power supplied via a switch for turning on a passing beam of a vehicle. A second DC power is power supplied in tandem with an ignition of the vehicle. A first load is a vehicle headlight. A second load is a day time running light (DTRL) of the vehicle.