Power Converter Control Circuit Stabilizing Inductor Current

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Solution Overview

Problem

Conventional power conversion circuits with small parasitic resistance in output capacitors experience instability due to phase differences between output voltage ripple and pulse width modulation signals, leading to ringing phenomena and unstable inductor currents.

Innovation Solution

A control circuit for power converters that includes a sensing circuit, ramp signal generator, error amplifier, comparator, and pulse width modulation circuit, which senses the inductor current and adjusts the slope of the ramp signal to prevent ringing by generating a gentler falling slope when the current sensing signal is larger, thereby stabilizing the output voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a ceramic capacitor with small parasitic resistance is used as the output capacitor, then the power conversion efficiency is improved, but the system stability deteriorates due to phase difference between output voltage ripple and PWM signal

Engineering Contradiction:
Improvepower conversion efficiencyVSAvoidsystem stability
Core Design Contradiction:
Loss of energyVSStability of the object's composition

Solution Approach 1:

The patent introduces a dummy resistor connected in parallel with the output capacitor to simulate the ESR of traditional capacitors. This dummy resistor acts as an intermediary element that restores the phase difference between output voltage and inductor current, thereby maintaining system stability while allowing the use of low-ESR ceramic capacitors for improved efficiency

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent modifies the electrical parameters of the output stage by adding the dummy resistor, which changes the impedance characteristics and phase relationships in the feedback loop. This parameter change allows the system to achieve both low loss (through ceramic capacitor) and stability (through modified impedance profile)

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If the output resistance is small, then the power loss is reduced, but ringing phenomenon occurs causing unstable inductor current

Engineering Contradiction:
Improvepower lossVSAvoidinductor current stability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The dummy resistor serves as a mediator that introduces artificial damping into the system. By placing this resistor in parallel with the low-ESR ceramic capacitor, it provides the necessary phase shift and damping effect to prevent ringing and current instability, while the overall power loss remains low due to the inherently low resistance

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If conventional feedback control is used with small ESR capacitors, then the device complexity is reduced, but the control precision deteriorates due to phase difference effects

Engineering Contradiction:
Improvecontrol circuit complexityVSAvoidoutput voltage control precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The dummy resistor acts as a passive intermediary that automatically provides the necessary phase compensation without requiring complex active control circuits. This maintains simplicity in the control architecture while significantly improving output voltage regulation precision by restoring proper phase relationships in the feedback loop

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11621637B2Control circuit of power converter
Publication Date: 2023.04.04 UPI SEMICON CORP
  • US11621637B2 patent drawing
  • US11621637B2 patent drawing
  • US11621637B2 patent drawing

AI summary

A control circuit of a power converter includes a sensing circuit, a ramp signal generator, an error amplifier, a comparator and a PWM circuit. The sensing circuit, coupled to a first output circuit, provides a current sensing signal. The ramp signal generator, coupled to the sensing circuit, receives the current sensing signal to provide a ramp signal. The error amplifier receives a reference voltage and an output feedback voltage of the power converter to provide an error amplification signal. The comparator, coupled to the ramp signal generator and the error amplifier, provides a control signal according to the ramp signal and the error amplification signal. The PWM circuit, coupled between the comparator and the first output circuit, receives the control signal and provides a PWM signal to control the first output circuit. The ramp signal generator adjusts a slope of the ramp signal according to the current sensing signal.