Power Converter Control Switching for Load Variation Stability

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Solution Overview

Problem

Feedback control devices face challenges in reducing variations in output voltage or output current, especially when load variations or noise occur, as the limited manipulated variable from the second control unit can struggle to manage significant changes.

Innovation Solution

An electric power conversion apparatus that includes a main circuit with a switching element, a detection detector to monitor output values, and a control device controller that switches between control schemes based on detected variations to adjust and stabilize output voltage or current.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the second manipulated variable from the second control unit is limited by the limiter, then the system operates within safe bounds, but it becomes difficult to reduce variations in output voltage or output current when they vary greatly

Engineering Contradiction:
Improveoutput voltage stabilityVSAvoidresponse to large load variations
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent applies dynamics by switching between two control schemes (first and second control schemes) based on the detected variation magnitude. When output voltage or current varies within normal bounds, the second control scheme with limiting is used for stability. When variations exceed thresholds, the system dynamically switches to the first control scheme that allows larger manipulated variable ranges, enabling the system to adapt its control characteristics to match operating conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes control parameters by switching between different control schemes. The first control scheme uses different manipulated variable ranges and control algorithms compared to the second control scheme. This parameter change allows the system to optimize performance for different operating conditions - using restrictive parameters for normal operation and more flexible parameters for large variations.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If a single control scheme is used continuously, then the control logic is simple, but the system cannot effectively handle both small and large variations in output voltage or current

Engineering Contradiction:
Improvecontrol scheme structureVSAvoidoutput voltage stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent segments the control process into two distinct control schemes divided by threshold values. The detection unit monitors output variations and divides the operating range into different zones. When variations are small, the second control scheme applies; when variations are large, the first control scheme applies. This segmentation allows each control scheme to be optimized for its specific operating range while maintaining manageable complexity through clear switching logic.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11960250B2Electric power conversion apparatus having a controller that switches a control scheme of a main circuit
Publication Date: 2024.04.16 MITSUBISHI ELECTRIC CORP
  • US11960250B2 patent drawing
  • US11960250B2 patent drawing
  • US11960250B2 patent drawing

AI summary

A main circuit includes a switching element, and converts electric power input to the main circuit and supplies a result of the conversion to a load. The controller switches a control scheme of the main circuit from a first control scheme to a second control scheme at a first time point when the output value starts to vary and switches the control scheme of the main circuit from the second control scheme to the first control scheme at a second time point when a determination is made that switching of a variation direction of the output value will occur on the basis of a detection value of the detector.