Power Converter Controller Dynamic Frequency Adjustment

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Solution Overview

Problem

Conventional power conversion systems face challenges in responding effectively to output loading changes, leading to inadequate regulation of output voltage, particularly due to low switching frequency at no load or light load conditions, which results in poor dynamic response when load changes occur.

Innovation Solution

The system controller adjusts the switching frequency and peak current in response to output current changes by using a signal generator and modulation drive components to generate modulation signals based on input voltage or primary current information, allowing for dynamic regulation of the output voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by stationary object

If the switching frequency is reduced at no load or light load conditions to reduce standby power consumption, then the power consumption is reduced, but the dynamic response to load changes deteriorates

Engineering Contradiction:
Improvestandby power consumptionVSAvoiddynamic response speed
Core Design Contradiction:
Use of energy by stationary objectVSSpeed

Solution Approach 1:

The patent implements dynamic switching frequency adjustment based on load conditions. The controller automatically increases switching frequency when load changes are detected and reduces it during no-load or light-load conditions. This dynamic adaptation resolves the contradiction by making the system responsive when needed while conserving energy when not in use.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the switching frequency parameter according to operating conditions. By adjusting this key parameter dynamically - increasing it for fast response during load transitions and decreasing it for power savings during steady low-load operation - the system resolves the trade-off between response speed and power consumption.

Inventive Principle:
Principle #35Parameter changes

2Speed

If the switching frequency is increased to improve dynamic response to load changes, then the dynamic response is improved, but the standby power consumption increases

Engineering Contradiction:
Improvedynamic response speedVSAvoidstandby power consumption
Core Design Contradiction:
SpeedVSUse of energy by stationary object

Solution Approach 1:

The system dynamically adjusts switching frequency based on actual load conditions rather than operating at a fixed high frequency. The controller monitors load status and only increases switching frequency when load changes are detected, otherwise maintaining a lower frequency for power savings.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent employs periodic monitoring of load conditions with switching frequency adjustments triggered only when necessary. This periodic check-and-adjust approach ensures high response capability when needed while avoiding continuous high-frequency operation that would increase power consumption unnecessarily.

Inventive Principle:
Principle #19Periodic action

3Device complexity

If conventional primary-side sensing and regulation is used, then the system complexity is reduced, but the output voltage regulation effectiveness deteriorates

Engineering Contradiction:
Improvecontrol system complexityVSAvoidoutput voltage regulation effectiveness
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent enhances primary-side sensing with improved feedback mechanisms that monitor both voltage and current parameters. By implementing sophisticated feedback control that adjusts switching frequency and duty cycle based on multiple sensed parameters, the system achieves effective output voltage regulation while maintaining relatively simple primary-side sensing architecture.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the power conversion system's ability to maintain stable output voltage across varying loads by optimizing switching frequency and peak current, improving dynamic response and reducing standby power consumption.

Implementation Method 1

a conventional power conversion system often uses a transformer to isolate the input voltage on the primary side and the output voltage on the secondary side

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

the voltage of the auxiliary winding 114 maps the output voltage on the secondary side

Methodology Applied
Scientific EffectElectromagnetic coupling: Electromagnetic Induction

Data Source

PatentUS10291131B2Systems and methods for peak current adjustments in power conversion systems
Publication Date: 2019.05.14 ON BRIGHT INTEGRATIONS CO INC
  • US10291131B2 patent drawing
  • US10291131B2 patent drawing
  • US10291131B2 patent drawing

AI summary

System and method for regulating an output of a power conversion system. An example system controller includes a signal generator and a modulation and drive component. The signal generator is configured to receive at least a first signal indicating a magnitude of an input voltage received by a primary winding of a power conversion system and receive a second signal indicating a magnitude of a primary current flowing through the primary winding, and generate a third signal. The modulation and drive component is configured to receive at least the third signal, generate a drive signal based on at least information associated with the third signal, and output the drive signal to a switch to affect the primary current.