Power Converter Parasitic Inductance Counter Conductor

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Solution Overview

Problem

Existing electric power converters face challenges in effectively suppressing parasitic inductance, which leads to surge voltages and reduced wiring flexibility due to the need for sufficient spacing between terminals, and existing solutions fail to adequately cancel magnetic fluxes.

Innovation Solution

The implementation of a counter conductor disposed parallel and adjacent to the positive and negative electrode terminals, facing them in a height direction perpendicular to their aligned and protruding directions, along the alternating current path to induce currents that cancel magnetic fluxes, thereby reducing parasitic inductance and allowing for reduced terminal spacing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If sufficient spaces are kept between the positive electrode terminal and the output terminal, and between the negative electrode terminal and the output terminal to achieve electrical insulation, then electrical insulation is improved, but the effect of reducing parasitic inductance deteriorates

Engineering Contradiction:
Improveelectrical insulationVSAvoidparasitic inductance
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The invention introduces a height direction (Z-axis) perpendicular to the plane containing the terminals. The counter conductor is positioned in this third dimension, facing the positive and negative electrode terminals from above or below, rather than requiring lateral spacing in the same plane. This dimensional transition allows magnetic flux cancellation without compromising electrical insulation distances.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The counter conductor acts as an intermediary element that mediates between the positive and negative electrode terminals. By positioning this conductor to face both terminals and carry alternating current in the opposite direction, it creates counteracting magnetic flux that cancels the parasitic inductance generated by the terminal currents, without requiring the terminals themselves to be repositioned.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If positional relationships between the positive electrode terminal, the negative electrode terminal, and the output terminal are defined in predetermined relationships, then electrical insulation is ensured, but wiring flexibility deteriorates

Engineering Contradiction:
Improveelectrical insulationVSAvoidwiring flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

By moving the parasitic inductance suppression mechanism to the height direction through the counter conductor, the invention decouples the electrical insulation requirements (which remain in the lateral plane) from the inductance suppression requirements. This allows the terminals to maintain flexible lateral positioning for wiring connections while the counter conductor handles the magnetic flux cancellation in the vertical dimension.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Object-affected harmful factors

If the counter conductor is disposed along the alternating current path facing the positive and negative electrode terminals, then parasitic inductance is reduced, but device complexity increases

Engineering Contradiction:
Improveparasitic inductanceVSAvoiddevice complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The counter conductor serves multiple functions: it acts as an electrical connection element in the alternating current path, provides parasitic inductance suppression through counteracting magnetic flux, and can be integrated with existing terminal structures. This multi-functionality reduces the need for separate components, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively suppresses parasitic inductance and high-frequency magnetic flux, preventing electromagnetic noise and enhancing design flexibility by eliminating the need for precise terminal positioning.

Implementation Method 1

an induced current flows in the counter conductor so as to cancel a magnetic flux caused by the alternating current flowing in the alternating current path

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

circulating magnetic fluxes that are generated around various parts of a current route are in a state of canceling each other so that the parasitic inductance of the circuit is suppressed from being generated

Methodology Applied
Scientific EffectMagnetic flux cancellation: Magnetic Field

Data Source

PatentUS10103641B2Power converter with parasitic inductance reduced by counter conductor
Publication Date: 2018.10.16 DENSO CORP
  • US10103641B2 patent drawing
  • US10103641B2 patent drawing
  • US10103641B2 patent drawing

AI summary

An electric power converter includes a positive and a negative electrode terminals being disposed parallel and adjacent to each other, a positive electrode side switching device connected to the positive electrode terminal, a negative electrode side switching device connected to the negative electrode terminal, an output terminal connected to a connection point between the positive and the negative electrode side switching devices, and a counter conductor facing at least a portion of the positive electrode terminal and at least a portion of the negative electrode terminal in a height direction, the height direction being a direction perpendicular to both an aligned direction and a protruding direction of the positive and the negative electrode terminals. The counter conductor is disposed along a current path of an alternating current flowing through the positive electrode terminal, the positive electrode side switching device, the negative electrode side switching device, and the negative electrode terminal.