Power Converter Switching Frequency Limiting Circuitry

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Solution Overview

Problem

Conventional power converter circuitry for LED lighting fixtures experiences excessive interference and switching losses due to high switching frequencies, particularly when operating in discontinuous conduction mode, which can lead to inefficiencies and reliability issues.

Innovation Solution

The introduction of switching frequency limiting circuitry that receives a switching indicator signal and a switching control signal to provide a frequency limited switching trigger signal, allowing the power converter circuitry to operate within optimized frequency ranges, thereby reducing interference and switching losses by limiting the switching frequency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the power converter operates at high switching frequencies to improve response speed and regulation performance, then the response speed improves, but switching losses and electromagnetic interference increase

Engineering Contradiction:
Improveresponse speedVSAvoidswitching losses
Core Design Contradiction:
SpeedVSLoss of energy

Solution Approach 1:

The patent implements dynamic switching frequency adjustment by detecting the conduction state of the power converter. When the converter operates in discontinuous conduction mode, the controller automatically reduces the switching frequency to minimize switching losses, while maintaining higher frequencies when needed for rapid response. This dynamic adaptation resolves the contradiction between response speed and energy loss.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the switching frequency parameter based on operating conditions. By monitoring the conduction mode and adjusting the frequency accordingly, the system optimizes performance across different load conditions, reducing switching losses during light-load discontinuous conduction while maintaining regulation capability.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If the power converter operates at high switching frequencies to improve regulation performance, then the regulation performance improves, but electromagnetic interference increases

Engineering Contradiction:
Improveregulation performanceVSAvoidelectromagnetic interference
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The system dynamically adjusts switching frequency based on conduction mode detection. During discontinuous conduction, lower frequencies reduce electromagnetic interference while maintaining adequate regulation performance through extended on-times, thus resolving the contradiction between regulation precision and electromagnetic interference.

Inventive Principle:
Principle #15Dynamics

3Use of energy by moving object

If the switching frequency is increased to improve power conversion efficiency under certain conditions, then the power conversion efficiency improves, but switching losses increase

Engineering Contradiction:
Improvepower conversion efficiencyVSAvoidswitching losses
Core Design Contradiction:
Use of energy by moving objectVSLoss of energy

Solution Approach 1:

The patent implements dynamic frequency adjustment based on real-time conduction state detection. The controller monitors whether the power converter is operating in continuous or discontinuous conduction mode and adapts the switching frequency accordingly, optimizing the balance between power conversion efficiency and switching losses under varying load conditions.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively minimizes switching losses and interference by ensuring the power converter operates within optimal frequency ranges, enhancing the efficiency and reliability of the power converter circuitry, especially at high frequencies.

Implementation Method 1

The power converter transformer T_PC includes a primary winding 26 coupled in series with the power converter switching element Q_PC between the first rectifier output node 22 and the second rectifier output node 24. Further, the power converter transformer T_PC includes a secondary winding 28 coupled in parallel with the power converter output capacitor C_PC and the LED light source 14

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS9654010B2Power converter circuitry with switching frequency control circuitry
Publication Date: 2017.05.16 IDEAL IND LIGHTING LLC
  • US9654010B2 patent drawing
  • US9654010B2 patent drawing
  • US9654010B2 patent drawing

AI summary

Driver circuitry includes power converter circuitry, switching control circuitry, and switching frequency limiting circuitry. The power converter circuitry is configured to receive and selectively provide an input signal to one or more power conversion components via a power converter switching element to produce a regulated output signal. The switching control circuitry is coupled to the power converter switching element and configured to provide a switching control signal for controlling the power converter switching element based on a frequency limited switching trigger signal. The switching frequency limiting circuitry is coupled to the power converter circuitry and the switching control circuitry and configured to receive a switching indicator signal from the power converter circuitry and provide the frequency limited switching trigger signal based on the switching indicator signal and the switching control signal such that the frequency limited switching trigger signal limits the frequency of the switching control signal.