Power Converter Proportional Gain Adjustment for Single Unit Detection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In parallel multiplexed power conversion systems, it is difficult to determine if a power conversion unit is operating alone, making it challenging to stop unnecessary units and improve efficiency, as existing solutions rely on external information.

Innovation Solution

A power conversion device with parallel multiplexable units, where each unit includes a power converter, a voltage controller with a voltage adjuster for proportional control, and an operation manager that changes the proportional gain to determine if it is operating alone by comparing changes in steady-state offset and gain.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If power conversion units are configured in parallel multiplex to eliminate custom design needs, then adaptability and ease of manufacture are improved, but it becomes difficult to determine whether a unit is operating alone, preventing efficiency optimization

Engineering Contradiction:
ImproveadaptabilityVSAvoiddifficulty of detecting operational state
Core Design Contradiction:
Adaptability or versatilityVSDifficulty of detecting and measuring

Solution Approach 1:

Each power conversion unit independently determines its own operational state by monitoring its output current and comparing it with the sum of reference currents from other units. This self-service approach eliminates the need for external information or complex inter-unit communication while accurately identifying single versus parallel operation modes for efficiency optimization.

Inventive Principle:
Principle #25Self-service

2Reliability

If all power conversion units operate continuously to maintain system availability, then reliability is improved, but energy efficiency deteriorates when only one unit is needed

Engineering Contradiction:
ImprovereliabilityVSAvoidenergy loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The operational state of power conversion units is made dynamic rather than static. Units can switch between operating and stopped states based on real-time conditions. The system dynamically adjusts the number of active units according to load requirements, allowing efficiency optimization without compromising reliability, as units can be quickly activated when needed.

Inventive Principle:
Principle #15Dynamics

3Stability of the object's composition

If power averaging function is implemented to prevent power concentration, then load distribution is improved, but the ability to identify single operation mode and stop unnecessary units is lost

Engineering Contradiction:
ImprovestabilityVSAvoiddifficulty of detecting single operation
Core Design Contradiction:
Stability of the object's compositionVSDifficulty of detecting and measuring

Solution Approach 1:

The system implements feedback by continuously monitoring the output current of each power conversion unit and comparing it with the sum of reference currents from other units. This feedback mechanism provides real-time information about the operational state, enabling the system to identify single operation mode and make appropriate control decisions while maintaining stable load distribution through the power averaging function.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS10848065B2Power conversion device, power conversion system, and power conversion device operation method
Publication Date: 2020.11.24 MITSUBISHI ELECTRIC CORP
  • US10848065B2 patent drawing
  • US10848065B2 patent drawing
  • US10848065B2 patent drawing

AI summary

A power conversion device is configured with a plurality of power conversion units multiplexed in parallel each having a power converter for converting a power between a power source and a common load. At least one of the power conversion units is provided with an operation manager for managing the operation of the power converter. The operation manager changes the proportional gain of a voltage adjuster that performs a proportional control by inputting the steady-state offset between a target voltage and a voltage to the load, to determine, by comparing a change in the steady-state offset with a change in the proportional gain, whether the at least one power conversion unit is in a single operation in which the other power conversion units are in no operation.