Power Converter System for Grid-Isolated Critical Load Management

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Solution Overview

Problem

Existing solar energy systems for grid-tied and off-grid applications face challenges in efficiently managing power distribution during brownouts or blackouts, where safety issues arise from energy being inadvertently fed into the power grid, and there is a need for intelligent load management to prioritize power delivery to critical loads.

Innovation Solution

A power converter system with a DC-to-AC converter, selective couplings, and a controller that determines the availability of the power grid and adjusts power delivery to AC loads based on load characteristics and available power, isolating the system from the grid during outages and prioritizing power to critical loads.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If solar energy systems are connected to the power grid during brownouts or blackouts, then power can be supplied to loads, but safety hazards arise from energy backfeed into the grid

Engineering Contradiction:
Improvepower supply continuityVSAvoidsafety hazard from energy backfeed
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The system dynamically switches between grid-connected mode and islanded mode based on grid status detection. The controller monitors grid conditions and automatically reconfigures the coupling between the solar power system and the grid, enabling seamless transition to maintain power supply while preventing unsafe backfeed conditions

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The power converter system acts as an intermediary between the solar power source and the grid, incorporating intelligent control logic that detects grid status and manages power flow direction. This intermediary function prevents direct connection during unsafe conditions while maintaining power supply to critical loads

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If solar energy systems are isolated from the power grid during outages, then safety is improved, but power supply to loads cannot be maintained

Engineering Contradiction:
Improvesafety from energy backfeedVSAvoidpower supply continuity
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The system dynamically adjusts its operational mode based on real-time grid status. When grid isolation is detected, the controller automatically switches to islanded operation, reconfiguring the power flow path to maintain supply to connected loads while ensuring physical or electrical isolation from the grid

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The power converter system is designed to perform multiple functions: it can operate in grid-connected mode for normal power supply, switch to islanded mode for outage protection, and provide intelligent load management. This multi-functionality resolves the contradiction by adapting to different operational requirements

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If power is distributed to all AC loads during grid outages, then power supply coverage is maximized, but energy efficiency decreases due to limited solar power availability

Engineering Contradiction:
Improvepower supply coverageVSAvoidenergy waste from insufficient power distribution
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The system applies different power supply strategies to different loads based on their characteristics and priority. Critical loads receive priority power supply while non-critical loads are managed differently, optimizing the limited solar power resources to maintain essential functions without wasting energy on non-essential consumption

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The controller continuously monitors the available solar power and the power consumption of connected loads, using feedback signals to adjust the coupling state and power distribution. This closed-loop control ensures that power is allocated efficiently according to actual availability and demand patterns

Inventive Principle:
Principle #23Feedback

4Loss of energy

If selective coupling is implemented to manage power distribution, then energy efficiency improves, but device complexity increases

Engineering Contradiction:
Improveenergy efficiencyVSAvoidsystem complexity from selective coupling
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The selective coupling functionality is integrated into the existing power converter system, combining the grid connection control, load management, and power optimization functions into a unified controller. This merging approach achieves intelligent power distribution without proportionally increasing system complexity

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances safety by preventing energy backfeed into the grid during repairs, optimizes power distribution to ensure continuous operation of critical loads, and improves energy efficiency by selectively providing power from solar energy sources.

Implementation Method 1

A DC-to-AC power converter configured to receive DC power from at least one DC power source

Methodology Applied
Scientific EffectPower conversion:

Data Source

PatentEP2145374B1Alternative-source energy management
Publication Date: 2014.03.19 SCHNEIDER ELECTRIC IT CORP
  • EP2145374B1 patent drawingFigure 1
  • EP2145374B1 patent drawingFigure 2
  • EP2145374B1 patent drawingFigure 3

AI summary

A power converter system includes a power converter system including: a DC-to-AC power converter; a first output configured to be coupled to a power grid; a first input configured to be coupled to the power grid; second outputs each configured to be coupled to a corresponding AC load; a power-grid switch coupled to the converter and to the first output; load switches coupled to the converter, the second outputs, and the first input; and a controller coupled to the load switches and to the first output and configured to determine whether energy from the power grid satisfies at least one criterion, the controller being further configured to control the power-grid switch and the load switches to couple the converter to the first output and to couple the first input to the second outputs if the at least one criterion is satisfied and otherwise to control the power-grid switch and the load switches to isolate the converter from the first output and to couple the converter to at least one of the second outputs.