Power Converter Voltage Control With Overcurrent Suppression

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Power conversion devices with voltage-controlled operations are prone to generating overcurrents due to abrupt changes in system voltage, which can lead to component failure.

Innovation Solution

A power conversion device and its control system that include measurement devices for line currents and phase voltages, and a control device with a command value calculation part and an overcurrent suppression controller. The control device calculates instantaneous voltage output command values to suppress overcurrents by using input information from both the power conversion part and the major circuit part.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a voltage source voltage-controlled power conversion device is used to enable seamless transition between system-connected and isolated operation, then adaptability is improved, but the risk of generating overcurrent due to abrupt system voltage changes increases

Engineering Contradiction:
Improveseamless transition between system-connected and isolated operationVSAvoidcomponent failure risk due to overcurrent
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The control device calculates instantaneous voltage output command values in advance by using measured phase voltages and line currents from both the power conversion part and major circuit part. This preliminary calculation allows the system to proactively suppress overcurrent before it occurs during abrupt system voltage changes, enabling reliable voltage-controlled operation during seamless transitions between operation modes

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously measures phase voltages and line currents at multiple points (power conversion part output and major circuit part output) and feeds this information back to the control device. The control device uses this real-time feedback to dynamically adjust voltage output command values, suppressing overcurrent while maintaining the adaptability of voltage-controlled operation for seamless mode transitions

Inventive Principle:
Principle #23Feedback

2Adaptability or versatility

If voltage-controlled operation is performed to improve system adaptability, then operational flexibility is improved, but instantaneous potential differences may generate overcurrent causing component failure

Engineering Contradiction:
Improvevoltage-controlled operation capabilityVSAvoidovercurrent generation due to instantaneous potential difference
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The control device acts as an intermediary between the power conversion part and the major circuit part. It receives measured values from both sides, calculates appropriate voltage output command values that account for instantaneous potential differences, and generates control signals that suppress overcurrent while maintaining voltage-controlled operation capability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The control device dynamically changes voltage output parameters (instantaneous voltage command values) based on real-time measured phase voltages and line currents. By adjusting these parameters in response to system conditions, the system maintains voltage-controlled operation flexibility while suppressing harmful overcurrent effects

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12218577B2Power conversion device and control device having overcurrent suppression
Publication Date: 2025.02.04 TMEIC CORP
  • US12218577B2 patent drawing
  • US12218577B2 patent drawing
  • US12218577B2 patent drawing

AI summary

A power conversion device is provided, and includes a major circuit part, and a control device; the major circuit part includes a power conversion part converting, into AC power, power that is input, and a filter circuit causing the AC power output from the power conversion part to approach a sine wave; the control device controls power conversion by the major circuit part by controlling an operation of the power conversion part; the control device includes an overcurrent suppression controller; the overcurrent suppression controller calculates instantaneous value voltage output command values of the phases of the AC power output from the power conversion part to suppress an overcurrent at the output end of the major circuit part. Accordingly, a power conversion device and a control device of the power conversion device are provided in which the generation of an overcurrent can be suppressed even when a voltage-controlled operation is performed.