Power Converter Overvoltage Protection via Split Discharge Paths

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Solution Overview

Problem

Power converters can damage circuit components and input power sources due to excessive voltages or currents if they are released along inappropriate current paths.

Innovation Solution

A power converter with an overvoltage protection mechanism that includes a switch circuit, driver circuit, control circuit, and overvoltage protecting circuit, which controls the flow of output current through inductors and switches to safely discharge excessive energy, preventing damage by dividing the current into paths to the input power source and ground.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If excessive energy is released along the original current path, then energy dissipation occurs, but circuit components and input power sources are damaged by excessive currents

Engineering Contradiction:
Improveenergy dissipationVSAvoiddamage to circuit components and input power source
Core Design Contradiction:
Loss of energyVSObject-affected harmful factors

Solution Approach 1:

The current path is segmented into multiple paths: the original path through the input power source and an alternative path through the overvoltage protection circuit. This segmentation allows energy to be dissipated through multiple routes, preventing excessive current concentration on a single path that would damage components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The overvoltage protection circuit acts as an intermediary component between the switching circuit and ground. It provides a controlled path for excessive current to flow to ground, mediating the energy dissipation process and protecting the input power source and other circuit components from damage.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If an overvoltage protection circuit is added to prevent damage, then component protection is improved, but device complexity increases

Engineering Contradiction:
Improveprotection of circuit components and input power sourceVSAvoidcircuit structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The overvoltage protection circuit is designed with multi-functionality: it includes a switching component that can operate in normal switching mode and an overvoltage protection mode. The circuit can function as both a standard switching element and an overvoltage protection element, reducing the need for separate dedicated protection circuits and thereby limiting the increase in overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12451799B2Power converter having overvoltage protection mechanism
Publication Date: 2025.10.21 ANPEC ELECTRONICS CORPORATION
  • US12451799B2 patent drawing
  • US12451799B2 patent drawing
  • US12451799B2 patent drawing

AI summary

A power converter having an overvoltage protection mechanism is provided. A node between a second terminal of the high-side switch and a first terminal of a low-side switch is connected to an inductor. When an output current or an output voltage of the power converter must be released, the output current of the power converter flows to the input power source sequentially through the inductor, the high-side switch being turned on. Under this condition, when an overvoltage protecting circuit determines that a current or a voltage of the inductor or a current or a voltage of the input power source is larger than a threshold, the output current of the power converter flows to a ground through the overvoltage protecting circuit.