Power Converter Temperature Fuse for Abnormal Ambient Heat

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Solution Overview

Problem

Conventional power conversion devices and corresponding light fixtures often malfunction when used under abnormal ambient temperatures, leading to operational inconveniences.

Innovation Solution

A power conversion device equipped with a temperature determination function, which includes a housing, a power converter, and at least one temperature determination component. The temperature determination component, such as a fuse, melts when the ambient temperature reaches a preset level, indicating an abnormal temperature.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional power conversion devices are used without temperature determination components, then the device complexity is low, but the reliability deteriorates under abnormal ambient temperatures

Engineering Contradiction:
Improveoperational safetyVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The temperature determination component performs preliminary detection of abnormal temperatures before the power converter malfunctions. By melting at a preset temperature threshold, it proactively indicates potential failures before they occur, allowing users to take preventive measures and avoid operational inconveniences.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The temperature determination component acts as an intermediary indicator between the power converter and the user. Instead of directly monitoring complex electrical parameters, it provides a simple visual indication (melting state) that communicates the thermal status of the power converter, making temperature monitoring accessible and understandable.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If temperature determination components are added to the power conversion device, then the reliability is improved, but the device complexity increases

Engineering Contradiction:
Improveoperational safetyVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The temperature determination component is designed as a simple, inexpensive indicator that melts once at the preset temperature. It is a single-use component that provides its function (temperature indication) and then is discarded or replaced, avoiding the need for complex reusable temperature sensing and reporting systems.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The temperature determination component utilizes the phase transition (melting) of material at a specific temperature to indicate abnormal conditions. This physical phenomenon provides a clear, binary indication (melted or not melted) of temperature status without requiring complex electronics or continuous monitoring systems.

Inventive Principle:
Principle #36Phase transitions

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device effectively warns users of abnormal ambient temperatures, thereby enhancing the operational safety of the power conversion device and the light fixture.

Implementation Method 1

The at least one temperature determination component has no electrical connection and melts upon reaching a preset temperature

Methodology Applied
Scientific EffectMelting: Melting

Data Source

PatentUS12207429B2Power conversion device having temperature determination function
Publication Date: 2025.01.21 ELEMENTS PERFORMANCE MATERIALS
  • US12207429B2 patent drawing
  • US12207429B2 patent drawing
  • US12207429B2 patent drawing

AI summary

A power conversion device having a temperature determination function is provided. The power conversion device is disposed on a light fixture and includes a housing, a power converter, and at least one temperature determination component. The power converter and the temperature determination component are disposed within the housing, and the temperature determination component is a temperature fuse. When an ambient temperature of the power converter reaches a preset temperature, the temperature determination component melts to indicate that the power converter is used under the abnormal ambient temperature. Accordingly, the ambient temperature of the power converter can be determined to be abnormal.