Power Converter Dynamic Voltage Headroom Adjustment

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Solution Overview

Problem

Conventional power converters fail to dynamically adjust output voltage based on current changes, leading to potential overvoltage and unnecessary power consumption, which can damage components and inefficient power usage.

Innovation Solution

A power converter with a high-side switch, low-side switch, sensor circuit, current source, mirror circuit, and control circuit that dynamically adjusts voltage headroom by sensing current changes and controlling the switches to prevent overvoltage and optimize power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the driver circuit adjusts the output voltage while retaining constant voltage headroom, then the circuit structure is simple, but the output voltage cannot be dynamically adjusted according to current changes, leading to potential overvoltage and power loss

Engineering Contradiction:
Improvedynamic voltage adjustment capabilityVSAvoidcircuit structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements dynamic voltage headroom adjustment by making the headroom voltage variable based on current conditions. The control circuit dynamically modifies the voltage headroom between the output voltage and the power receiving component's forward voltage according to the sensed current, transitioning from a static constant headroom approach to a dynamic adaptive approach that optimizes both safety and efficiency

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter of voltage headroom from a fixed constant value to a variable parameter that changes with current. By adjusting the voltage headroom parameter dynamically based on current magnitude, the system achieves adaptive output voltage control without requiring completely new circuit architecture

Inventive Principle:
Principle #35Parameter changes

2Reliability

If constant voltage headroom is maintained, then the control circuit is simple, but unnecessary power consumption occurs and components may be damaged due to overvoltage

Engineering Contradiction:
Improvecomponent protection from overvoltageVSAvoidpower consumption in switch circuit
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent employs feedback control by sensing the current flowing to the power receiving component and using this information to dynamically adjust the voltage headroom. The control circuit continuously monitors current conditions and modifies the voltage headroom accordingly, creating a closed-loop system that prevents overvoltage damage and reduces power loss through adaptive control

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system transitions from static constant voltage headroom to dynamic voltage headroom adjustment. By making the voltage headroom variable and adaptive to current conditions, the system automatically reduces power loss in the switch circuit and prevents overvoltage damage to components without requiring complex additional protection circuits

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20250337327A1Power converter for dynamically adjusting voltage headroom based on current
Publication Date: 2025.10.30 ANPEC ELECTRONICS CORPORATION
  • US20250337327A1 patent drawing
  • US20250337327A1 patent drawing
  • US20250337327A1 patent drawing

AI summary

A power converter for dynamically adjusting voltage headroom based on a current is provided. The power converter includes a high-side switch, a low-side switch, a sensor circuit, a current source, a mirror circuit, a reference voltage adjusting circuit and a control circuit. The sensor circuit senses a current flowing through a power receiving component to output a sensed current to a first terminal of a first transistor of a current mirror. A first terminal of the second transistor of the current mirror is connected to the current source. The reference voltage adjusting circuit sets a reference voltage according to a current from a node between the first terminal of the second transistor and the current source. The control circuit controls the high-side switch and the low-side switch according to the reference voltage.