Intelligent Power Coupler for Outlet Metering and Remote Switching

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Solution Overview

Problem

Modern data centers face challenges in efficiently managing and controlling power distribution to numerous electrically powered devices, as existing rack power distribution units (rPDU) often lack advanced metering and switching capabilities, particularly when they are non-intelligent or have limited intelligence.

Innovation Solution

An intelligent power appliance coupler is introduced, equipped with a microprocessor, infrared communication ports, voltage, and current sensors, which connects to a non-intelligent rPDU, providing flexible metering and switching capabilities, and enabling wireless communication, thus redistributing intelligence from the rPDU to the coupler.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a non-intelligent rPDU is used, then device complexity is reduced, but power management capability deteriorates

Engineering Contradiction:
ImproverPDU complexityVSAvoidpower management capability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The intelligent power management capabilities (microprocessor, sensors, IR communication) are extracted from the rPDU and placed into separate coupler devices that connect to individual outlets. This allows the basic rPDU to remain simple while the couplers provide advanced metering and switching functions.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The coupler acts as an intermediary device between the simple rPDU and the powered devices. It receives power from the rPDU and provides intelligent control, measurement, and communication functions to the connected devices, effectively bridging the gap between basic power distribution and advanced power management.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If an intelligent rPDU with built-in controller is used, then power management capability is improved, but device complexity increases

Engineering Contradiction:
Improvepower management capabilityVSAvoidrPDU complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The power management system is segmented into multiple independent coupler units, each with its own microprocessor and sensors. This distributes the intelligence across multiple simple devices rather than requiring one complex centralized controller, making the system more modular and easier to implement on basic rPDUs.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The coupler is designed as a universal device that can be connected to any standard power outlet on any rPDU (intelligent or basic). It provides multiple functions including power measurement, device control, and communication, making it adaptable to various rPDU types without requiring modification to the rPDU itself.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of manufacture

If basic rPDU without sensors is used, then manufacturing cost is reduced, but measurement precision deteriorates

Engineering Contradiction:
Improvemanufacturing costVSAvoidpower measurement capability
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The measurement sensors (voltage and current sensors) are extracted from the rPDU and integrated into the coupler. This allows the basic rPDU to be manufactured without expensive sensor components, while the coupler provides precise power measurement capabilities through its integrated sensors and microprocessor.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for flexible, ad-hoc integration of custom outlet metering and switching, enhancing power management and communication in data centers, enabling remote power cycling and efficient energy monitoring, even with basic rPDU systems, thereby improving power distribution and management efficiency.

Implementation Method 1

an infrared (IR) receiver port configured to receive data via an IR signal

Methodology Applied
Scientific EffectInfrared radiation: Infrared Radiation

Implementation Method 2

an IR transmitter port configured to transmit output data from the microprocessor as an IR signal

Methodology Applied
Scientific EffectInfrared radiation: Infrared Radiation

Implementation Method 3

a voltage sensor operatively coupled to the microprocessor

Methodology Applied
Scientific EffectElectrical sensing:

Implementation Method 4

a current sensor operatively coupled to the microprocessor

Methodology Applied
Scientific EffectElectrical sensing:

Data Source

PatentUS20250022364A1Intelligent power appliance coupler
Publication Date: 2025.01.16 VERTIV CORP
  • US20250022364A1 patent drawing
  • US20250022364A1 patent drawing
  • US20250022364A1 patent drawing

AI summary

A system comprising a power appliance coupler and a rack power distribution unit (rPDU) are provided. The power appliance coupler includes a plug connector configured to connect to a power outlet of the rPDU, a power outlet port; a microprocessor and a memory; an infrared (IR) receiver port configured to receive data via an IR signal and to communicate the received data to the microprocessor; an IR transmitter port configured to transmit output data from the microprocessor as an IR signal; a voltage sensor operatively coupled to the microprocessor; and a current sensor operatively coupled to the microprocessor. The rPDU includes an input power supply cord, an interchangeable monitoring device (IMD), a non-volatile memory, and a plurality of power outlets and is operatively coupled to the power appliance coupler via a wired connector.