Power Distribution Assembly Cooling Arrangement

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Solution Overview

Problem

High-density compute environments, such as data centers, face challenges in cooling heat-sensitive components within power distribution assemblies, leading to reduced reliability due to increased temperatures, which existing cooling methods are energy-intensive and costly, and immersion cooling requires significant infrastructure modifications.

Innovation Solution

A power distribution assembly with a cooling arrangement featuring a non-electrically conductive fluid within a hermetically sealed casing, which contacts heat-sensitive components to transfer heat via convection, using thermally conductive walls and a heat sink to optimize cooling, while maintaining electrical connectivity and reducing the volume of the cooling effect for targeted thermal management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional cooling methods are used for power distribution assemblies, then the cooling coverage is comprehensive, but the energy consumption is high and the cost is expensive

Engineering Contradiction:
Improvecooling effectivenessVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent implements localized cooling by providing a cooling arrangement specifically for the controller within the power distribution assembly. The cooling arrangement includes a cooling element that is positioned adjacent to the controller to remove heat locally, rather than cooling the entire power distribution assembly or data center environment. This targeted approach reduces energy consumption while maintaining reliability of heat-sensitive components.

Inventive Principle:
Principle #3Local quality

2Reliability

If immersion cooling is implemented, then cooling efficiency is improved, but infrastructure modification requirements and complexity increase significantly

Engineering Contradiction:
Improvecooling efficiencyVSAvoidinfrastructure modification
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the cooling function from the overall power distribution assembly by providing a separate, self-contained cooling arrangement. The cooling element is positioned within the power distribution assembly but operates independently, allowing efficient cooling of the controller without requiring immersion cooling of the entire system or significant infrastructure modifications to the data center.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If cooling arrangements are added to power distribution assemblies, then heat-sensitive components are protected, but the device complexity and space requirements increase

Engineering Contradiction:
Improvecomponent protectionVSAvoidassembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the cooling arrangement with the power distribution assembly by positioning the cooling element within the same housing or enclosure as the controller. The cooling arrangement is integrated into the existing power distribution assembly structure, protecting heat-sensitive components without requiring separate standalone cooling systems or increasing overall device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides efficient and reliable cooling of heat-sensitive components, reducing the operational temperature and maintaining system reliability without the need for extensive infrastructure changes, thus addressing the constraints posed by rising temperatures in high-density compute environments.

Implementation Method 1

a non-electrically conductive fluid, at least a portion of the coolant being configured to come into contact with at least part of the controller for transferring heat away from the at least one controller and/or at least one component

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

using thermally conductive walls and a heat sink to optimize cooling

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS11516938B2Power distribution assembly
Publication Date: 2022.11.29 THE SEC OF STATE FOR FOREIGN & COMMONWEALTH AFFAIRS
  • US11516938B2 patent drawing
  • US11516938B2 patent drawing
  • US11516938B2 patent drawing

AI summary

A power distribution assembly is disclosed for use with at least one computer in a data centre. The power distribution assembly (11) comprises i) at least one controller (14) comprising at least one heat sensitive component (16) and ii) at least one cooling arrangement (17) comprising a casing (18) configured to contain a coolant (19). At least a portion of the coolant (19) is configured to come into contact with at least part of the controller (14) and/or at least one component for transferring heat away from the at least one controller (14)/component (16) towards at least one wall of the casing (18). This arrangement ensures that even in increased temperature data centres, there is provided consistent and reliable operation of heat sensitive components in smart power strips through dedicated cooling of the components (16).