Multi-Source Power Distribution Controller for Pumpjacks

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Solution Overview

Problem

Current systems for delivering electrical power are inefficient in managing non-constant or cyclic power demands, particularly in devices like pumpjacks, and lack the ability to selectively choose the most cost-effective, reliable, and clean source of energy from multiple power sources.

Innovation Solution

A system that integrates multiple power sources, including the grid, generators, photovoltaic arrays, and batteries, using a controller and bi-directional inverter to monitor and selectively use the cheapest and most efficient source of energy, with the ability to isolate from the grid during instability and regenerate energy for storage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a single power source is used to supply electrical power, then the system is simple to operate, but the system cannot selectively choose the most cost-effective and efficient source of energy

Engineering Contradiction:
Improveability to selectively choose power sourceVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines multiple power sources (grid, generator, photovoltaic array, battery) into a single integrated power distribution system. The controller merges these diverse sources and manages their coordination to provide seamless power supply, enabling selective choice of power sources while maintaining system coherence through centralized control.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The power distribution system is designed with multi-functionality to handle various power sources and operating conditions. The controller can universally manage grid power, generator power, renewable energy, and battery storage, adapting to different scenarios and selectively choosing the most efficient source based on cost and reliability criteria.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If multiple power sources are integrated, then the system can selectively choose the most cost-effective source, but the system complexity increases

Engineering Contradiction:
Improveoperational efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The controller continuously monitors the status, cost, and reliability of each power source in real-time. This feedback mechanism enables the system to dynamically evaluate available power sources and automatically switch to the most cost-effective and efficient source, optimizing operational productivity while managing complexity through intelligent control.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The power distribution system is designed to be dynamic, allowing real-time adjustments in power source selection based on changing conditions. The controller can adaptively switch between power sources, adjust power flow distribution, and respond to varying operational requirements, enhancing productivity through flexible and responsive power management.

Inventive Principle:
Principle #15Dynamics

3Reliability

If the system continuously monitors power source costs and conditions, then the most efficient source can be selected, but the control system becomes more complex

Engineering Contradiction:
Improvepower supply reliabilityVSAvoidcontroller complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The controller implements continuous monitoring of power source conditions, costs, and reliability metrics. This feedback loop provides real-time information about the status of each power source, enabling the system to make informed decisions about power source selection and switching, thereby ensuring reliable power supply while managing control complexity through systematic monitoring.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The power distribution system is designed to be self-managing, with the controller automatically monitoring power source conditions and making selection decisions without external intervention. The system self-adjusts power flow distribution and autonomously switches between sources based on monitored parameters, enhancing reliability while minimizing the need for complex external control mechanisms.

Inventive Principle:
Principle #25Self-service

4Reliability

If the system isolates from the grid during instability, then power supply stability is maintained, but the system loses access to external power

Engineering Contradiction:
Improvepower supply stabilityVSAvoidaccess to power sources
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The system proactively isolates from the grid when instability is detected, preventing potential power disruptions or damage. This preliminary protective action maintains power supply stability by disconnecting from unreliable external power sources while the system switches to alternative local power sources, ensuring continuous and stable operation.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The system prepares for grid instability by having alternative power sources ready and by implementing protective isolation mechanisms. Before grid instability can affect the system, the controller detects conditions and switches to backup power sources, cushioning the system against potential disruptions and maintaining stable power supply.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system enhances operational and fuel efficiencies by up to 70% and reduces total energy consumption by approximately 30%, providing a stable and reliable power supply while minimizing engine performance and maintenance costs.

Implementation Method 1

The inverter comprises a bi-directional inverter that is operable to convey and receive electrical power to and from the powered device in the form of a current

Methodology Applied
Scientific EffectElectrical Energy Conversion:

Implementation Method 2

The plurality of available sources may include, for example, at least two of a public electrical power grid, a gas-powered generator, a photovoltaic array, a battery, and a wind-powered electrical generator

Methodology Applied
Scientific EffectPhotovoltaic Effect: Photovoltaic Effect

Implementation Method 3

The plurality of available sources may include, for example, at least two of a public electrical power grid, a gas-powered generator, a photovoltaic array, a battery, and a wind-powered electrical generator

Methodology Applied
Scientific EffectElectromagnetic Induction: Electromagnetic Induction

Implementation Method 4

The plurality of available sources may include, for example, at least two of a public electrical power grid, a gas-powered generator, a photovoltaic array, a battery, and a wind-powered electrical generator

Methodology Applied
Scientific EffectElectrochemical Energy Storage: Battery (electricity)

Data Source

PatentUS11165255B2System and method for enhanced efficiencies in electrical power distribution
Publication Date: 2021.11.02 MOSER ENGINE SERVICE INC
  • US11165255B2 patent drawing
  • US11165255B2 patent drawing
  • US11165255B2 patent drawing

AI summary

An improved system and method for managing and distributing electrical power is provided. In various embodiments, systems and methods comprise at least one powered device that receives electrical power from at least one source. Structure and devices are provided within the system to monitor, regulate, and transmit power from a source to a powered or driven device in an efficient and reliable manner based on availability, cost, and environmental factors.