Power Electronics Monitoring With Heterogeneous Fault Comparison

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Solution Overview

Problem

Existing power electronics monitoring techniques for safety, such as lockstep and reciprocal comparison, are costly, area-consuming, and prone to false positives due to using identical components, which fail to detect common cause faults and are inflexible for real-time control systems.

Innovation Solution

Implementing heterogeneous comparison using diverse primary and redundant components with adaptable reciprocal comparison, allowing for wider signal variability margins and reducing costs by up to 30% compared to existing methods.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If identical components are used for lockstep and reciprocal comparison, then measurement precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improvefault detection accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies asymmetry by using heterogeneous components (different manufacturers, processes, or designs) for redundant components instead of identical copies. This asymmetric approach maintains fault detection capability while reducing the complexity and cost associated with maintaining perfect symmetry in redundant systems.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent changes the parameter of component identity from 'identical' to 'heterogeneous' while maintaining functional equivalence. This parameter change allows the system to detect faults through comparison while avoiding the complexity and cost of using exactly identical components.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If identical components are used for reciprocal comparison, then reliability is improved, but area consumption increases

Engineering Contradiction:
Improvesafety monitoring reliabilityVSAvoidchip area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

By using heterogeneous redundant components instead of identical copies, the patent reduces the area required for implementation while maintaining reliability through functional comparison. The asymmetric design allows for more efficient space utilization on the chip.

Inventive Principle:
Principle #4Asymmetry

3Measurement precision

If identical components are used for lockstep comparison, then measurement precision is improved, but manufacturing cost increases

Engineering Contradiction:
Improvesignal comparison accuracyVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent changes the manufacturing parameter from using identical components (high cost) to heterogeneous components (lower cost) while maintaining measurement precision through functional equivalence and comparison mechanisms.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs cheaper heterogeneous components for redundant functions instead of expensive identical components, reducing overall manufacturing cost while maintaining the necessary measurement precision through comparison-based fault detection.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Measurement precision

If strict comparison thresholds are used, then measurement precision is improved, but false positives increase

Engineering Contradiction:
Improvefault detection precisionVSAvoidfalse positive rate
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The patent changes the comparison threshold parameter from strict to adaptable, allowing the system to adjust thresholds based on the specific characteristics of heterogeneous components. This reduces false positives while maintaining fault detection precision.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements dynamic threshold adjustment based on the comparison of heterogeneous components, allowing the system to adapt to variations in component characteristics and reduce false positives while maintaining measurement precision.

Inventive Principle:
Principle #15Dynamics

5Device complexity

If fixed comparison configuration is used, then device complexity is reduced, but adaptability decreases

Engineering Contradiction:
Improveconfiguration complexityVSAvoidreal-time control adaptability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent implements dynamic configuration that can be programmed and adjusted in real-time based on the specific power electronics circuit being monitored. This allows the system to adapt to different applications and conditions without requiring complex fixed configurations for each scenario.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent creates a universal monitoring system with programmable configuration that can adapt to multiple different power electronics circuits and applications, reducing the need for application-specific fixed configurations while maintaining simplicity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250337233A1Methods, systems, and apparatus to monitor power electronics
Publication Date: 2025.10.30 TEXAS INSTRUMENTS INC
  • US20250337233A1 patent drawing
  • US20250337233A1 patent drawing
  • US20250337233A1 patent drawing

AI summary

An example system includes a component configured to generate a signal associated with a power electronics circuit. The system includes a hardware processor circuit coupled to the component, wherein the hardware processor circuit is configured to: measure, based on a configuration programmed by one or more programmable processor circuits, the signal over an amount of time to generate a first value, the configuration based on a model of the power electronics circuit; and based on a comparison between the first value and a second value satisfying at least one threshold, generate an interrupt associated with the power electronics circuit. Other examples are described.