Power Electronics Flood Protection via Float Switches

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Solution Overview

Problem

Existing power electronics installations in charging stations lack effective flood detection mechanisms, leading to potential damage and defects due to inadequate protection against water ingress, which can result in safety hazards and operational failures.

Innovation Solution

Incorporation of float switches or similar measuring sensors that detect hazardous water levels, triggering automatic shutdown and alerting service personnel, combined with a coolant distribution system to prevent overheating, ensuring timely intervention and preventing damage to active electrical parts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If DC high-speed charging systems are implemented with direct DC connections from charging pillar to traction battery, then charging speed and power transmission efficiency are improved, but vulnerability to flood damage increases

Engineering Contradiction:
Improvecharging speedVSAvoidprotection against floods
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent implements preliminary protective action by installing float switches before flood damage can occur. The float switches are positioned in advance at critical elevations to detect rising water levels and trigger shutdown sequences before water reaches electrical components, thus preserving system reliability while maintaining high charging speed capability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent establishes a feedback mechanism where float switches continuously monitor water levels and provide real-time information to the control system. When water reaches critical levels, the feedback signal automatically triggers shutdown of the charging system, creating a closed-loop protection system that maintains reliability without compromising charging performance.

Inventive Principle:
Principle #23Feedback

2Reliability

If float switches and detection mechanisms are added to the power electronics installation, then protection against floods is improved, but device complexity increases

Engineering Contradiction:
Improveprotection against floodsVSAvoiddetection mechanisms
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies the self-service principle by utilizing the natural buoyancy property of water to automatically activate the float switches. The system requires no external power or complex processing to detect water levels - the physical property of floating objects provides the detection mechanism inherently, simplifying the overall system while maintaining reliable flood protection.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent employs hydraulic principles through the use of float switches that respond to water level changes. The buoyant force exerted by water on the float elements provides a simple, reliable mechanical detection system that converts water level information into electrical signals without requiring complex electronic sensors or processing circuits.

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Reliability

If automatic shutdown functionality is implemented upon flood detection, then safety of components is improved, but operational time is reduced

Engineering Contradiction:
Improvesafety of componentsVSAvoidoperational time
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The patent implements preliminary anti-action by preemptively shutting down the charging system before flood water can damage electrical components. The float switches are positioned to trigger shutdown at water levels that are still safely below critical components, preventing damage before it occurs. This allows the system to resume operation quickly after the flood threat passes, minimizing total operational disruption.

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables early detection and prevention of flood-related damage by automatically switching off the installation and informing operators, thereby ensuring the safety and integrity of the charging station's components and reducing downtime.

Implementation Method 1

a float, which is made to float through the buoyancy of the water which flows into the base part

Methodology Applied
Scientific EffectBuoyancy: Archimedes' Principle (Buoyancy)

Implementation Method 2

A coolant distributor (11) of the installation (10) is fluidically connected to the power electronics (13) via corresponding coolant connections (12), in order to prevent them overheating

Methodology Applied
Scientific EffectHeat transfer: Convection

Data Source

PatentUS10787091B2Power electronics installation
Publication Date: 2020.09.29 DR ING H C F PORSCHE AG
  • US10787091B2 patent drawing
  • US10787091B2 patent drawing
  • US10787091B2 patent drawing

AI summary

A power electronics installation having electrically active parts and a measuring sensor for measuring a water level within the installation. The power electronics installation is configured in such a way that the installation switches off automatically when the measuring sensor senses the water level.