Power Factor Correction Circuit for Automatic Power Metering

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Solution Overview

Problem

Current technologies lack a cost-effective method for measuring power consumption at the device level, particularly in dynamic control systems, which hinders the deployment of demand response programs and energy efficiency initiatives in commercial buildings, as existing methods are inefficient and expensive, especially when dealing with lighting and HVAC systems.

Innovation Solution

An apparatus and method for automatic power metering that utilizes existing power factor correction circuitry within devices to measure and transmit power consumption metrics, including input power, output power, and power factor, through communication elements, enabling accurate and real-time monitoring at the device level.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional power metering methods are used, then power consumption can be measured, but the cost is high and the system complexity increases

Engineering Contradiction:
Improvepower consumption measurementVSAvoidmetering system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The power factor correction circuit is designed to perform multiple functions: it corrects the power factor of the load and simultaneously serves as the measurement system for power consumption. The circuit measures input voltage, input current, and output voltage to calculate input power, output power, and power factor without requiring separate metering devices.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The measurement function is merged with the power factor correction function. The same circuit components (voltage sensors, current sensors, and processing unit) that manage power factor correction are also used to measure and report power consumption metrics, eliminating the need for separate measurement infrastructure.

Inventive Principle:
Principle #5Merging (Combining)

2Loss of information

If device-level power metering is implemented, then granular energy efficiency insights are obtained, but the cost and complexity increase

Engineering Contradiction:
Improveenergy efficiency informationVSAvoidmetering infrastructure
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The power factor correction circuit performs dual functions: power factor correction and detailed power measurement. By making the circuit universal, it provides granular device-level information about input power, output power, and power factor without adding separate measurement infrastructure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The power factor correction circuit itself performs the measurement and reporting functions. The circuit 'self-services' by using its own operational data (voltage and current measurements already taken for correction purposes) to generate power consumption metrics, eliminating the need for external measurement systems.

Inventive Principle:
Principle #25Self-service

3Ease of manufacture

If existing power factor correction circuitry is utilized for measurement, then cost is reduced and complexity is minimized, but measurement capability must be integrated into existing structure

Engineering Contradiction:
Improveimplementation costVSAvoidcircuit integration
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The power factor correction circuit is designed to perform multiple functions: it corrects the power factor of the load and simultaneously serves as the measurement system for power consumption. This multi-functionality reduces implementation cost by eliminating separate measurement devices.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The power factor correction circuit acts as an intermediary that bridges the gap between power management and measurement functions. By utilizing this existing circuit, the system avoids the need for separate measurement infrastructure while still achieving accurate power consumption monitoring.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS9547025B2Apparatus and method for automatic power metering
Publication Date: 2017.01.17 FABRIQ
  • US9547025B2 patent drawing
  • US9547025B2 patent drawing
  • US9547025B2 patent drawing

AI summary

An apparatus for automatic power metering within a device is provided. The apparatus includes a metering element and communication elements. The metering element is coupled to a power factor correction circuit at one or more nodes within the device, and is configured to measure and process values on the nodes to generate one or more metering metrics for the device. The metering data includes input power consumed by the device, output power transferred to a load of the device, and power factor corresponding to the device. The communication elements are configured to receive the one or more metering metrics, and are configured to transmit the one or more metering metrics over a communications channel.