Power Factor Corrector Time-Based Switching to Reduce Hunting

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Solution Overview

Problem

The on-off control of a power factor corrector in power converters can fail to recognize the current state immediately after switching, leading to hunting, which causes disturbances in the current waveform and abnormal noise due to continuous alternate turning on and off.

Innovation Solution

A controller is configured to maintain the state of the power factor corrector for a predetermined time period after switching, regardless of parameter values, and then switch based on threshold comparisons, ensuring accurate state recognition and reducing hunting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the controller turns the power factor corrector on or off based on parameter value thresholds, then the power factor correction operation is controlled, but hunting occurs causing continuous on-off switching and waveform disturbance

Engineering Contradiction:
Improvepower factor correction stabilityVSAvoidswitching state stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The controller performs preliminary action by setting a predetermined time period Tg that elapses from the moment of switching. During this time period, the controller prohibits switching of the power factor corrector, preventing hunting before it can occur. This preliminary time-based constraint ensures stable operation by blocking premature re-switching that would cause waveform disturbance and continuous on-off cycling.

Inventive Principle:
Principle #10Preliminary action

2Speed

If the controller switches the power factor corrector immediately when parameter values cross thresholds, then responsive control is achieved, but the controller fails to recognize the current state accurately immediately after switching

Engineering Contradiction:
Improveswitching response speedVSAvoidstate recognition accuracy
Core Design Contradiction:
SpeedVSMeasurement precision

Solution Approach 1:

The controller performs preliminary action by establishing a predetermined time period Tg that starts from the switching moment. During this period, the controller maintains the current switching state and prohibits any switching operations, allowing the system to stabilize and parameter values to become reliable for accurate state recognition before permitting further switching decisions.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If the power factor corrector switches frequently to maintain accurate power factor correction, then correction precision is improved, but abnormal noise from the reactor increases

Engineering Contradiction:
Improvepower factor correction precisionVSAvoidreactor noise
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The controller performs preliminary action by imposing a predetermined time period Tg constraint that prevents frequent switching. This time-based restriction blocks switching operations during the stabilization period, thereby preventing the generation of abnormal noise from the reactor while still maintaining adequate power factor correction through controlled switching at appropriate intervals.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces hunting by stabilizing the power factor corrector state during the predetermined time period, leading to improved waveform stability and noise reduction.

Implementation Method 1

a rectifier (22) configured to rectify an input alternate current (AC) from an AC power source (91)

Methodology Applied
Scientific EffectRectification: Diode

Implementation Method 2

a power factor corrector (25) configured to perform a power factor correction operation on an input voltage (V1) output from the rectifier (22)

Methodology Applied
Scientific EffectPower factor correction:

Data Source

PatentUS9564848B2Power converter
Publication Date: 2017.02.07 DAIKIN INDUSTRIES LTD
  • US9564848B2 patent drawing
  • US9564848B2 patent drawing
  • US9564848B2 patent drawing

AI summary

Reduced is occurrence of hunting in which a power factor corrector continuously turns on and off alternately for a short period of time. A power factor correction controller turns on a power factor corrector if a parameter value for an input current into the power factor corrector is greater than or equal to a first threshold, and turns off the power factor corrector if the parameter value is smaller than or equal to a second threshold below the first threshold. Through a predetermined time period from a moment when the power factor corrector is switched either from on to off or from off to on, the power factor correction controller maintains a state of the switched power factor corrector, regardless of the parameter value.