Power failure detection circuit and control circuit for VRF system

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In a variable refrigerant flow VRF system, power failures cause the fan motor to stop, leading to refrigerant flow without effective energy exchange, which can result in condensation and safety hazards due to continuous refrigerant flow without air supply, potentially damaging the system and posing safety risks, especially with flammable refrigerants.

Innovation Solution

A power failure detection circuit comprising a rectifying circuit, switching circuit, and judgment circuit that converts AC voltage to a periodic pulse and detects power failures by monitoring the absence of periodic voltage pulses within a preset time, triggering the closure of the fan and electronic expansion valve to prevent energy loss and safety hazards.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the fan motor stops rotating due to power failure, then the system saves energy by stopping operation, but condensation water accumulates causing property damage and safety hazards

Engineering Contradiction:
Improveenergy consumptionVSAvoidcondensation water damage
Core Design Contradiction:
Loss of energyVSObject-affected harmful factors

Solution Approach 1:

The patent applies preliminary action by detecting power failures before they cause harmful effects. The detection circuit monitors power supply status and triggers the expansion valve to close and fan to stop before condensation can accumulate to damaging levels. This proactive approach prevents the harmful effect while maintaining energy savings.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements feedback through a detection circuit that continuously monitors power supply voltage and provides real-time status information to the control system. When power failure is detected, the system responds by adjusting the expansion valve and fan operation, creating a closed-loop control that prevents condensation damage while managing energy consumption.

Inventive Principle:
Principle #23Feedback

2Stability of the object's composition

If the electronic expansion valve remains open during power failure, then refrigerant continues to flow maintaining system readiness, but the system cannot effectively evaporate or cool refrigerant causing malfunctions

Engineering Contradiction:
Improverefrigerant flow continuityVSAvoidsystem malfunction risk
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The detection circuit performs preliminary detection of power failures and triggers the expansion valve to close before refrigerant accumulation causes malfunctions. This preliminary action maintains system reliability by preventing the harmful condition of unevaporated refrigerant buildup while preserving refrigerant flow continuity through proper timing.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent applies preliminary anti-action by closing the expansion valve in advance of power failure effects. This counteracts the potential harmful effect of continuous refrigerant flow without proper evaporation by preemptively stopping refrigerant supply to the indoor unit, thereby preventing malfunctions while maintaining overall system stability.

Inventive Principle:
Principle #9Preliminary anti-action

3Device complexity

If the detection circuit uses a simple voltage threshold method, then the device complexity is reduced, but the detection precision and reliability decrease

Engineering Contradiction:
Improvecircuit structureVSAvoidpower failure detection accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent introduces an intermediary detection circuit that converts power supply voltage changes into standardized detection signals. This intermediary layer enhances detection precision by providing stable, noise-resistant signal processing while maintaining relatively simple circuit implementation, thus resolving the contradiction between complexity and precision.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces complex mechanical or microcontroller-based detection systems with an electronic circuit approach using operational amplifiers and voltage references. This substitution achieves high detection precision through electronic signal processing while keeping the overall device complexity low, as the electronic circuit is more compact and requires fewer moving parts than alternative approaches.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents system damage and safety hazards by timely shutting down the fan and electronic expansion valve during power failures, ensuring safe operation and energy conservation.

Implementation Method 1

a rectifying circuit for full-wave rectifying an alternating current voltage so as to obtain a first voltage

Methodology Applied
Scientific EffectFull-wave rectification: Diode

Data Source

PatentUS12438357B2Power failure detection circuit and control circuit for VRF system
Publication Date: 2025.10.07 CARRIER CORP
  • US12438357B2 patent drawing
  • US12438357B2 patent drawing
  • US12438357B2 patent drawing

AI summary

The present application relates to a power failure detection circuit, the circuit comprises: a rectifying circuit for full-wave rectifying an alternating current voltage so as to obtain a first voltage; a switching circuit for converting the first voltage into a periodic voltage pulse; and a judgment circuit for providing an output signal to a fan control circuit for closing a fan when the periodic voltage pulse is not received within a preset time period, and providing the output signal to a micro-control unit for closing an electronic expansion valve. The present application also relates to a control circuit for a variable refrigerant flow VRF system.