Contactless Power Feeding Apparatus Rush Current Control

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Solution Overview

Problem

Existing power feeding systems face challenges in reducing rush currents during device startup or charging, which can lead to increased costs and apparatus size due to the need for additional protection circuits and components.

Innovation Solution

A contactless power feeding system using magnetic coupling, where a power feeding apparatus transmits high-frequency signals to a power receiving apparatus, with a controller adjusting the signal based on load information such as voltage and current to minimize rush currents without requiring additional circuit components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If protection circuits and additional components are added to reduce rush current, then rush current damage is prevented, but apparatus size and manufacturing cost increase

Engineering Contradiction:
Improveprotection against rush currentVSAvoidapparatus size and cost
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces physical protection circuits and components with a control system that uses feedback signals to regulate power transmission. The controller adjusts the power feeding based on load information, eliminating the need for additional hardware protection elements while maintaining reliability against rush current effects.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system uses the load device itself to provide feedback information about its state (voltage, current, temperature). This self-diagnostic capability allows the power feeding apparatus to automatically adjust its output, making the load device contribute to its own protection without requiring external protection circuits.

Inventive Principle:
Principle #25Self-service

2Reliability

If control based on load information is implemented, then rush current is reduced, but communication complexity increases

Engineering Contradiction:
Improverush current reductionVSAvoidcommunication system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The communication system serves multiple functions: it transmits load information (voltage, current, temperature) from the power receiving apparatus to the power feeding apparatus, and also provides control signals back to the power supply. This multi-functionality reduces the need for separate dedicated circuits for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent implements a feedback mechanism where the power receiving apparatus sends load information back to the power feeding apparatus. The controller uses this feedback to continuously adjust the power output, creating a closed-loop control system that automatically prevents rush current without requiring complex open-loop control circuits.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces rush currents while maintaining a compact design and low costs by dynamically controlling the high-frequency signal based on load conditions, thereby extending device lifespan and reducing the need for protective circuitry.

Implementation Method 1

The power feeding system is configured to transmit, in a contactless fashion, electric power from the power feeding apparatus to a power receiving apparatus by magnetic coupling

Methodology Applied
Scientific EffectMagnetic coupling: Electromagnetic Induction

Implementation Method 2

a power feeding resonator; a power supply configured to output a high-frequency signal to the power feeding resonator

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentUS10608473B2Power feeding apparatus and power feeding system
Publication Date: 2020.03.31 DAIHEN CORP
  • US10608473B2 patent drawing
  • US10608473B2 patent drawing
  • US10608473B2 patent drawing

AI summary

Provided is a power feeding apparatus in a power feeding system that is configured to transmit, in a contactless fashion, electric power from the power feeding apparatus to a power receiving apparatus by magnetic coupling. The power feeding apparatus includes a power feeding resonator, a power supply, a communicator, and a controller. The power supply is configured to output a high-frequency signal to the power feeding resonator. The communicator is configured to receive load information from the power receiving apparatus. The load information includes information on at least a voltage between the voltage and a current of a load coupled to the power receiving apparatus. The controller is configured to perform, on the power supply, a control of the high-frequency signal on a basis of the load information received by the communicator, after starting of the output of the high-frequency signal by the power supply.