Engine-Generator Control Using Combined Power and Frequency Feedback

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Solution Overview

Problem

Existing closed-loop control systems for power assemblies with internal combustion engines and generators face challenges in simultaneously achieving good load switching behavior and robust, stable control of both generator power and frequency, especially when controlling two different variables.

Innovation Solution

A closed-loop control device that combines power and frequency control deviations to form an overall preset variable, using a preselection module to determine a third preset variable for controlling the internal combustion engine, thereby enabling dynamic load switching and robust control of both generator power and frequency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If both generator power and generator frequency are controlled simultaneously, then comprehensive control of power assembly is improved, but control stability and load switching behavior deteriorate

Engineering Contradiction:
Improvecomprehensive control of power assemblyVSAvoidcontrol stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The control system is segmented into two independent controllers: a power controller that detects generator power and determines a first preset variable, and a frequency controller that detects generator frequency and determines a second preset variable. This segmentation allows each controller to independently manage its respective parameter without interfering with the other, thus maintaining control stability while achieving comprehensive control of both power and frequency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first preset variable from the power controller and the second preset variable from the frequency controller are merged through an offset operation to form an overall preset variable. This overall preset variable is then used to control the internal combustion engine, combining the effects of both power and frequency control into a unified control signal that maintains system stability.

Inventive Principle:
Principle #5Merging (Combining)

2Device complexity

If traditional separate control of power and frequency is used, then control simplicity is maintained, but load switching behavior and response speed worsen

Engineering Contradiction:
Improvecontrol structure simplicityVSAvoidload switching response speed
Core Design Contradiction:
Device complexityVSSpeed

Solution Approach 1:

The preselection module determines a third preset variable as a preselection variable for controlling the internal combustion engine before the final control action is executed. This preliminary determination of the third preset variable allows the system to proactively prepare control parameters, enabling faster response to load changes without waiting for the complete control cycle to finish.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically adjusts the overall preset variable by offsetting the first preset variable, second preset variable, and third preset variable in real-time based on current operating conditions. This dynamic adjustment allows the control system to adapt quickly to changing load requirements, significantly improving load switching behavior and response speed compared to static separate control.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20240120862A1Closed-loop control device for closed-loop control of a power assembly including an internal combustion engine and a generator having an operative drive connection to the internal combustion engine, closed-loop control arrangement having such a closed-loop control device, power assembly and method for closed-loop control of a power assembly
Publication Date: 2024.04.11 ROLLS ROYCE SOLUTIONS GMBH
  • US20240120862A1 patent drawing
  • US20240120862A1 patent drawing
  • US20240120862A1 patent drawing

AI summary

A closed-loop control device includes:a power controller for:detecting a generator power of a generator as a controlled variable,determining a power control deviation as a difference between the detected generator power and a target generator power; anddetermining a first preset variable as a function of the power control deviation;a frequency controller for:detecting a generator frequency of the generator as a controlled variable,determining a frequency control deviation as a difference between the detected generator frequency and a target generator frequency;determining a second preset variable as a function of the frequency control deviation; anda preselection module for determining a third preset variable,the closed-loop control device for:combining the first preset variable, the second preset variable, and the third preset variable with one another to form an overall preset variable; andusing the overall preset variable for controlling an internal combustion engine.