Power Supply IC Drive Control for Transistor Breakdown Prevention

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Solution Overview

Problem

In power supply circuits, the drive voltage for transistors can exceed the transistor's withstand voltage, causing breakdown, especially when the power supply voltage is high, and there is a need to reduce power consumption by adjusting the driver circuit operation based on output voltage levels.

Innovation Solution

An integrated circuit with a transformer, primary, secondary, and auxiliary coils, a capacitor, and mode detection circuitry that adjusts the drive signal level based on operation modes to prevent transistor breakdown by lowering the power supply voltage when necessary and using a drive signal output circuit to manage the transistor drive voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the driver circuit operates with power supply voltage to reduce power consumption, then power consumption is reduced, but the drive voltage may exceed the transistor's withstand voltage causing breakdown

Engineering Contradiction:
Improvepower consumptionVSAvoidtransistor breakdown risk
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The discharge circuit proactively discharges the first capacitor before the driver circuit switches operations, ensuring the power supply voltage is already reduced to a safe level before the transistor is driven, thereby preventing breakdown while enabling power consumption reduction

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The mode detection circuit detects the output voltage level and provides feedback to control the discharge circuit's operation, enabling the system to automatically adjust the power supply voltage based on actual operating conditions to prevent transistor breakdown

Inventive Principle:
Principle #23Feedback

2Reliability

If the power supply voltage is reduced by discharging the first capacitor, then transistor breakdown is prevented, but the driver circuit operation becomes more complex

Engineering Contradiction:
Improvetransistor breakdown preventionVSAvoiddriver circuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The discharge circuit is integrated within the integrated circuit itself, merging the voltage reduction function with the existing driver circuitry. The mode detection circuit also monitors internal voltage levels and controls the discharge transistor, combining multiple functions into a unified structure that prevents transistor breakdown without significantly increasing external complexity

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents transistor breakdown by dynamically adjusting the drive voltage in response to power supply voltage changes, ensuring reliable operation and reduced power consumption across different output voltage modes.

Implementation Method 1

a first capacitor configured to receive a power supply voltage corresponding to a coil voltage at the auxiliary coil

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

a transformer including a primary coil, a secondary coil, and an auxiliary coil

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS20240429806A1Integrated circuit and power supply circuit
Publication Date: 2024.12.26 FUJI ELECTRIC CO LTD
  • US20240429806A1 patent drawing
  • US20240429806A1 patent drawing
  • US20240429806A1 patent drawing

AI summary

An integrated circuit for a power supply circuit that includes a transformer, a transistor and a capacitor. The power supply circuit generates an output voltage from an AC voltage. The integrated circuit drives the transistor, and includes: a terminal connected to the capacitor and receiving a power supply voltage; a mode detection circuit detecting whether an operation mode of the power supply circuit is a first mode or a second mode; a discharge circuit discharging the capacitor and lowering the power supply voltage to a first level, when the operation mode is the first mode; and a drive signal output circuit outputting, to the transistor, a drive signal that is at a level of the power supply voltage, and at a predetermined level lower than the level of the power supply voltage, when the operation mode is detected to be the first mode and the second mode, respectively.