Power Supply IC Switching Control for Smooth Overload Transition

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Solution Overview

Problem

Integrated circuits for power supply circuits face challenges in managing abrupt changes in switching cycles when transitioning from normal to overload states, leading to inefficient voltage regulation and potential system instability.

Innovation Solution

The integrated circuit incorporates a transformer with primary, secondary, and auxiliary coils, a transistor, and a control IC that includes detection circuits for overload and overcurrent, an oscillator circuit, and an adjustment mechanism to adjust current values based on resistance values, ensuring smooth transitions and stable output voltage by adjusting the oscillator signal frequency in response to load changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the integrated circuit changes the switching cycle when the load is in an overload state, then the output voltage regulation is improved, but the switching cycle changes abruptly causing system instability

Engineering Contradiction:
Improveoutput voltage regulationVSAvoidswitching cycle stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent implements dynamic adjustment of the oscillation cycle based on load conditions. The control circuit dynamically changes the switching cycle by adjusting the oscillation signal frequency according to whether the load is in normal or overload state, allowing the system to adapt to changing conditions while maintaining stability through controlled transition

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent uses feedback mechanisms to detect load states and adjust switching parameters accordingly. The control circuit receives feedback about the load condition and uses this information to regulate the oscillation cycle, ensuring stable output voltage while preventing abrupt changes through controlled response to feedback signals

Inventive Principle:
Principle #23Feedback

2Reliability

If the switching cycle is increased when the load is in overload state, then the voltage regulation is improved, but the transition causes abrupt changes in switching cycle

Engineering Contradiction:
Improvevoltage regulationVSAvoidswitching cycle transition smoothness
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The patent prepares the system for mode transitions by detecting overload conditions in advance and initiating gradual adjustments. The control circuit detects when the load approaches overload state and begins adjusting the oscillation cycle progressively, preventing abrupt changes while ensuring timely voltage regulation response

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively suppresses abrupt changes in switching cycles, ensuring stable output voltage and efficient power management by dynamically adjusting current values and oscillator frequencies, thereby maintaining drooping characteristics and preventing system instability during overload conditions.

Implementation Method 1

a transformer including a primary coil, a secondary coil, and an auxiliary coil, a transistor configured to control a current flowing through the primary coil

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS11996763B2Integrated circuit and power supply circuit
Publication Date: 2024.05.28 FUJI ELECTRIC CO LTD
  • US11996763B2 patent drawing
  • US11996763B2 patent drawing
  • US11996763B2 patent drawing

AI summary

An integrated circuit configured to switch a transistor in a power supply circuit. The integrated circuit includes a first terminal to which a first resistor is coupled; a first detection circuit configured to detect whether a load of the power supply circuit is in an overload state; a second detection circuit configured to detect whether a current flowing through the transistor is overcurrent; an oscillator circuit configured to output an oscillator signal with a cycle corresponding to a first resistance value of the first resistor; and a driving signal output circuit configured to output a driving signal to turn on the transistor, based on the oscillator signal, and turn off the transistor, based on a feedback voltage corresponding to the output voltage. The driving signal output circuit further outputs the driving signal to turn off the transistor, in response to the current flowing through the transistor reaching overcurrent.