Power Interruption Circuit Digital Power Calculation

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Solution Overview

Problem

Existing power distribution systems lack the ability to accurately calculate and control the power delivered to loads, often relying on analog methods to determine overcurrent situations, which can lead to inefficient power management and potential damage to equipment.

Innovation Solution

A power interruption circuit equipped with a microprocessor that calculates power based on digitized current and voltage values from a shunt resistor and output voltage, comparing it to a threshold level to control switches and manage power delivery effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If analog current or voltage monitoring is used to determine power delivery, then the device complexity is reduced, but the measurement precision and control accuracy of power delivery deteriorate

Engineering Contradiction:
Improvecircuit complexityVSAvoidpower measurement accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent replaces analog monitoring systems with a digital microprocessor-based system. The microprocessor digitally calculates power by multiplying digitized current values (from the shunt resistor) by digitized voltage values, substituting mechanical/analog monitoring with digital computation to achieve higher precision while maintaining manageable complexity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces a shunt resistor as an intermediary element to accurately measure current. This intermediary component enables precise current measurement that can be digitally processed, bridging the gap between simple analog monitoring and complex digital power calculation systems

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If power interruption is delayed or inaccurate, then the ease of operation is maintained, but the reliability of load protection deteriorates

Engineering Contradiction:
Improveoperation simplicityVSAvoidload protection reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent implements continuous feedback by constantly monitoring both current (via shunt resistor) and voltage, calculating power in real-time, and comparing it against a predetermined threshold. This feedback loop ensures reliable load protection by automatically triggering power interruption when the threshold is exceeded, while maintaining operational simplicity through automated control

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary protection by continuously monitoring power levels before damage can occur to connected loads. The microprocessor proactively compares calculated power against thresholds and preemptively interrupts power delivery when approaching dangerous levels, preventing equipment damage before it happens

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If digital power calculation is implemented, then the measurement precision and control accuracy are improved, but the device complexity increases

Engineering Contradiction:
Improvepower measurement accuracyVSAvoidcircuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The microprocessor serves multiple functions: it digitizes current measurements, digitizes voltage measurements, calculates power by multiplying these values, compares the result against thresholds, and controls power interruption. This multi-functionality consolidates what would otherwise require separate circuits into a single integrated component, achieving high precision without proportionally increasing overall system complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise digital calculation and control of power delivery, quickly identifying and preventing excess power from being supplied to loads, thereby protecting equipment and optimizing power distribution.

Implementation Method 1

determine a digitized value of a current flowing through the shunt resistor

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Data Source

PatentUS9438027B2Systems and methods for power interruption
Publication Date: 2016.09.06 ACLEAP POWER INC
  • US9438027B2 patent drawing
  • US9438027B2 patent drawing
  • US9438027B2 patent drawing

AI summary

A power interruption circuit for use in a power distribution module is provided. The power interruption circuit is configured to provide power to a load and includes a shunt resistor, a plurality of switches, and microprocessor. The microprocessor is configured to determine a digitized value of a current flowing through the shunt resistor, determine a digitized value of an output voltage of the power interruption circuit, calculate, from the digitized current value and the digitized output voltage value, a power provided by the power interruption circuit to the load, compare the calculated power to a threshold power level, and control the plurality of switches based on the comparison.