Power Line Carrier Pick-Up Coil Testing Without De-Energization

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Solution Overview

Problem

Existing methods for testing power line carrier pick-up coils are inefficient and rarely performed due to the need to de-energize power lines, which is inconvenient and time-consuming, and often fail to detect failed coils promptly due to cross-talk issues, leading to potential prolonged service of faulty coils.

Innovation Solution

A method to test pick-up coils without de-energizing the power line, using a series of test frequencies or a single test frequency to measure resonant behavior, allowing for remote and efficient evaluation of coil health and performance, which can be integrated into a power line carrier receiver or a standalone device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the power line is de-energized to test the pick-up coil, then the technician can safely test the coil, but the testing process becomes time-consuming and inconvenient due to the need to remove the feeder from service and perform grounding procedures

Engineering Contradiction:
Improvesafe testing conditionVSAvoidtesting time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system performs preliminary actions by automatically isolating the pick-up coil from the power line carrier signal path before testing begins. The receiver identifies the test frequency and automatically blocks the corresponding input channel, preparing the testing environment in advance without requiring manual feeder isolation or grounding procedures

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The receiver acts as an intermediary device between the power line carrier system and the testing equipment. It provides a controlled interface that allows test signals to be injected into the pick-up coil while automatically isolating the coil from the live power line carrier signals, eliminating the need for direct technician exposure to high voltage

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If multiple technicians are dispatched to test multiple pick-up coils at remote locations, then comprehensive testing can be performed, but the operational complexity and cost increase significantly

Engineering Contradiction:
Improvecoil testing accuracyVSAvoidtesting operation complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The receiver performs self-service by automatically identifying which pick-up coils are connected to which input channels and autonomously configuring the test procedure. The system automatically blocks the appropriate input channels during testing and processes the test results without requiring manual configuration or multiple technicians

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The receiver serves multiple functions: it normally receives power line carrier signals for data communication and simultaneously serves as the testing instrument for pick-up coils. The same hardware and processing resources are used for both data reception and coil testing, eliminating the need for separate testing equipment and personnel

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If the pick-up coil is isolated from the receiver to test it individually, then the coil can be tested without interference, but the testing process becomes more complex and time-consuming

Engineering Contradiction:
Improvecoil response measurement accuracyVSAvoidtesting procedure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The receiver segments the testing process by individually blocking each input channel corresponding to a specific pick-up coil. This allows the test signal to be injected into one coil at a time while other coils remain connected but electrically isolated, providing precise measurement without requiring physical isolation of the coil from the receiver

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables remote and efficient testing of pick-up coils, reducing the risk of undetected failures and allowing for timely replacement, thereby improving the reliability of power line carrier systems.

Implementation Method 1

measuring a response from the pick-up coil at the resonant frequency

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 2

pick-up coils to retrieve data communications from a power line carrier

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS7636396B1Method of testing remote power line carrier pick-up coil
Publication Date: 2009.12.22 DGI CREATIONS LLC
  • US7636396B1 patent drawing
  • US7636396B1 patent drawing
  • US7636396B1 patent drawing

AI summary

Methods to test the operation of the pick-up coil without having to de-energize the power line serving as the power line carrier in order to perform testing on the pick-up coil. A series of test frequencies are introduced and parameters of the pick-up coil can be measured to detect the presence or absence of resonant behavior indicative of the health of the pick-up coil. Testing capabilities may be incorporated into a power line carrier receiver and use the connections between the pick-up coils and the receiver to perform the pick-up coil test. Various methods are disclosed for evaluating the pick-up coil response to a series of test inputs of different frequencies. These methods could be incorporated in a pick-up coil testing device that is independent of a receiver.