Power Line Cutoff Control Using Current and Voltage Detection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing cutoff control devices erroneously determine power line cutoff due to noise interference, lacking a comprehensive approach to differentiate between current and voltage changes accurately.

Innovation Solution

A cutoff control device that includes current and voltage detection units to determine a predetermined current increase state and voltage decrease state before initiating a cutoff, using thresholds adjusted by internal resistance and line resistance to prevent erroneous cutoffs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If only current detection is used to determine cutoff, then the response speed is fast, but noise may cause erroneous determination

Engineering Contradiction:
Improveresponse speedVSAvoiddetermination accuracy
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent combines current detection and voltage detection into a unified determination system. The control unit simultaneously monitors both current values and voltage values, and only determines a short-circuit fault when both conditions are satisfied (current exceeds threshold AND voltage drops below threshold), thereby preventing erroneous determination from noise while maintaining fast response.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system continuously monitors both current and voltage parameters and uses feedback from both sensors to make the cutoff determination. By incorporating voltage feedback alongside current feedback, the system verifies actual short-circuit conditions before triggering cutoff, eliminating false positives from noise interference.

Inventive Principle:
Principle #23Feedback

2Reliability

If both current and voltage detection are used, then determination accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvedetermination accuracyVSAvoiddetection system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control unit performs multiple functions: it controls the cutoff unit, detects current through the current detection unit, detects voltage through the voltage detection unit, and makes determination based on both parameters. This multi-functional design avoids adding separate dedicated components for each function, thereby limiting the increase in device complexity while achieving accurate determination.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If threshold values are adjusted based on internal resistance and line resistance, then measurement precision is improved, but calculation complexity increases

Engineering Contradiction:
Improvethreshold accuracyVSAvoidcalculation complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The control unit pre-stores the internal resistance value and line resistance value in its memory. By performing the action of storing these resistance values in advance, the system avoids complex real-time calculations during fault determination, simplifying the operational complexity while maintaining precise threshold adjustment capability when faults occur.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20250357746A1Cutoff control device
Publication Date: 2025.11.20 AUTONETWORKS TECH LTD
  • US20250357746A1 patent drawing
  • US20250357746A1 patent drawing
  • US20250357746A1 patent drawing

AI summary

A cutoff control device controls a cutoff unit. An in-vehicle system includes a power storage unit, a power line for power transmission between the power storage unit and a load, and a cutoff unit to switch between allowing and cutting off power supply from the power storage unit to the load through the power line. The cutoff control device includes a current detection unit, a voltage detection unit, and a control unit. The current detection unit detects the current flowing through the power line. The voltage detection unit detects the voltage in the power line. The control unit instructs the cutoff unit to cut off power if the current detection unit detects a predetermined current increase and the voltage detection unit detects a predetermined voltage decrease.