Power Line Data Communication Protocol for Distributed Sensing

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Solution Overview

Problem

Distributed sensing systems require significant wiring due to separate power and data cables, increasing complexity and weight, especially in applications where the control unit and power source are distant from sensors.

Innovation Solution

A wireless power and data communication protocol that uses the same power distribution lines for both power transfer and data communication, employing a transformer to inductively couple power and data between a stationary and rotating portion of the system, reducing the need for physical wiring.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If separate power and data cables are used to transmit power and data from the control unit to remote sensors, then reliable power supply and data communication are ensured, but the amount of wiring and system complexity effectively doubles

Engineering Contradiction:
Improvepower supply and data communication reliabilityVSAvoidwiring complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines separate power and data communication functions into a single communication line. The control unit transmits both power signals and data signals through the same physical medium (communication line), eliminating the need for separate power and data cables. This merging reduces wiring complexity while maintaining functional reliability through signal multiplexing techniques.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The communication line is designed to serve multiple functions simultaneously: it acts as both a power transmission medium and a data communication channel. By making the communication line universal, the system eliminates dedicated power cables while ensuring both power supply and data communication requirements are met through a single multi-functional interface.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If separate power and data cables are deployed across the entire distributed system, then power and data transmission are reliable, but the overall system weight increases due to doubled wiring

Engineering Contradiction:
Improvepower and data transmission reliabilityVSAvoidsystem weight
Core Design Contradiction:
ReliabilityVSWeight of stationary object

Solution Approach 1:

The patent merges power transmission and data communication into a single communication line, reducing the total amount of physical wiring by approximately half. This consolidation directly reduces system weight while maintaining transmission reliability through sophisticated signal processing and power management techniques that allow both functions to coexist on the same medium.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If significant wiring is used to connect control units and power sources to remote sensors, then system functionality is ensured, but installation and maintenance difficulty increases

Engineering Contradiction:
Improvesystem functionalityVSAvoidinstallation and maintenance ease
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent combines power and data transmission into a single communication line, reducing the number of physical connections required during installation. This simplification makes system deployment easier while maintaining full functionality through integrated signal processing. Fewer cables mean fewer connection points to manage during both installation and maintenance phases.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces the overall number of wires and system weight by enabling power and data transmission over the same lines, enhancing system efficiency and usability in various applications, including aircraft monitoring systems.

Implementation Method 1

employing a transformer to inductively couple power and data between a stationary and rotating portion of the system

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentEP3057242B1Systems and methods for communication data of a power transmission line
Publication Date: 2019.09.04 GOODRICH CORP
  • EP3057242B1 patent drawingFigure 1
  • EP3057242B1 patent drawingFigure 2A
  • EP3057242B1 patent drawingFigure 2B

AI summary

Distributing sensing systems that are capable of wirelessly communicating power and data over power lines are provided. The distributed sensing system may comprise a distributed sensing portion 220 and a primary portion 210. The distributed sensing portion may include a sensor 226, an analog to digital converter ("ADC") 236 and a microcontroller 238. The sensor may be capable of monitoring a parameter. The sensor may be configured to output an analog reading. The ADC may be configured to convert the analog reading to a digital signal. The microcontroller may be configured to modulate a power signal to encode the digital signal in the power signal. The primary portion may be configured to wirelessly receive the power signal from the distributed sensing portion. The primary portion may include a signal demodulation module 250. The signal demodulation module may be configured to extract the digital signal from the power signal.