Power Management Device for Sump Pump Reliability

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Solution Overview

Problem

Traditional line-voltage-powered sump pumps become useless during power interruptions, necessitating the purchase and installation of a backup sump pump with limited pumping capacity, especially during rain storms that threaten basement flooding.

Innovation Solution

A power management device with a line power input, inverter, DC transformer, and relays that switches between line power and DC power sources, including a timer and vibration sensor to ensure continuous operation of the sump pump, even without line power, and alerts for non-operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a backup sump pump with alternative energy source is purchased and installed, then reliability is improved during power interruptions, but device complexity increases and pumping rate is reduced

Engineering Contradiction:
Improvepump operation reliability during power interruptionVSAvoidnumber of pumps and power sources
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple power sources (line power and DC battery power) and power management functions into a single integrated power management device. The device includes a battery, inverter, charger, and control circuitry all in one unit, allowing it to replace both the primary and backup pump systems while maintaining full pumping capacity during power interruptions.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The power management device performs multiple functions: it acts as a power source for the pump, a charger for the battery, a controller for pump operation, and a backup power supply. This multi-functional device eliminates the need for separate backup pump systems while providing comprehensive power management.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If a backup sump pump with alternative energy source is purchased and installed, then reliability is improved during power interruptions, but pumping rate is reduced

Engineering Contradiction:
Improvepump operation reliability during power interruptionVSAvoidpumping rate
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent combines multiple power sources (line power and DC battery power) and power management functions into a single integrated power management device. The device includes a battery, inverter, charger, and control circuitry all in one unit, allowing it to replace both the primary and backup pump systems while maintaining full pumping capacity during power interruptions.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The inverter converts DC power from the battery to AC power at line voltage, matching the electrical parameters required by the primary pump motor. This allows the pump to operate at its full rated power and pumping capacity regardless of whether power comes from the utility grid or the battery system.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If timer is used to periodically run the pump, then reliability is improved by ensuring pump operation, but energy consumption increases

Engineering Contradiction:
Improvepump operation assuranceVSAvoidenergy consumption for periodic pumping
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The control circuit monitors pump operation status, battery charge level, and power source availability to intelligently control pump operation. The system activates the pump based on actual need rather than fixed timing, and automatically manages battery charging when line power is available, optimizing energy usage while ensuring pump reliability.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Provides uninterrupted power to sump pumps, achieving comparable or better pumping performance to primary sump pumps without the need for a separate backup pump, thus preventing basement flooding and reducing costs.

Implementation Method 1

an inverter in communication with one or more DC power sources, the inverter adapted and configured to receive DC power from a DC power source and output line power

Methodology Applied
Scientific EffectInversion (DC to AC conversion):

Implementation Method 2

a DC transformer in communication with the line power input, the DC transformer adapted and configured to change line power to DC power

Methodology Applied
Scientific EffectElectromagnetic transformation: Electromagnetic Induction

Implementation Method 3

a sensor programmed to detect whether vibrations indicative of operation of the sump pump occur

Methodology Applied
Scientific EffectVibration detection: Vibration

Data Source

PatentEP3120437B1Power management devices and kits including the same
Publication Date: 2019.10.09 QML LLC
  • EP3120437B1 patent drawingFigure 1
  • EP3120437B1 patent drawingFigure 2A
  • EP3120437B1 patent drawingFigure 2B

AI summary

The present invention provides a power management device. In one embodiment, the device includes: a line power input; a line power output; an inverter in communication with one or more DC power sources, the inverter adapted and configured to receive DC power from a DC power source and output line power; a DC transformer in communication with the line power input, the DC transformer adapted and configured to change line power to DC power; a first relay; a second relay; and a third relay. If line power is provided via the line power input: the first relay is adapted and configured to electrically couple the line power input to the line power output; the second relay is adapted to deactivate the inverter; and the third relay is adapted to electrically couple the DC transformer to the one or more DC power sources.