Power Meter Mounting Flexibility and USB Safety

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Solution Overview

Problem

Current power meters for electrical submetering face challenges such as cumbersome configuration, limited mounting flexibility, difficulty in reading displays when not in line, requirement of de-energizing the building for configuration changes, confusing error indications, and complex data logging and access.

Innovation Solution

A measurement device with improved mounting flexibility, intuitive user interface, configurable multi-function alarm indicators, and the ability to use USB ports while the main power is on, along with automatic detection and redefinition of mis-wired inputs, facilitating easier installation, configuration, and data access.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the power meter is mounted in a separate enclosure to meet code requirements, then safety compliance is improved, but installation cost increases and on-board displays are blocked

Engineering Contradiction:
Improvesafety complianceVSAvoidinstallation cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent integrates the power meter directly into the electrical panel enclosure, eliminating the need for a separate external enclosure. This merging of functions allows the power meter to meet safety compliance requirements while reducing installation costs and maintaining display visibility within the same enclosure space.

Inventive Principle:
Principle #5Merging (Combining)

2Device complexity

If the on-board display is in fixed orientation relative to the meter, then manufacturing simplicity is improved, but readability decreases when mounted in non-standard orientations

Engineering Contradiction:
Improvedisplay orientationVSAvoidreadability
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The patent employs a rotatable display module that can be adjusted to different orientations. This dynamic adjustment capability allows the display to remain readable regardless of how the power meter is mounted in the electrical panel, solving the contradiction between fixed manufacturing simplicity and operational readability.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If configuration is performed using remote software, then flexibility is improved, but configuration complexity increases and becomes non-intuitive

Engineering Contradiction:
Improveconfiguration flexibilityVSAvoidconfiguration complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent incorporates a local user interface with keypad and display directly on the power meter, enabling users to perform configuration, monitoring, and diagnostics without requiring external computers or complex remote software. This self-service capability simplifies the configuration process while maintaining flexibility.

Inventive Principle:
Principle #25Self-service

4Productivity

If USB access is enabled while power is on, then operational continuity is improved, but safety risks increase

Engineering Contradiction:
Improveoperational continuityVSAvoidsafety risks
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an isolated USB interface that electrically separates the communication pathway from the high-voltage power circuits. This intermediary isolation barrier allows USB access and data transfer to occur safely while the power meter remains energized, eliminating safety risks while maintaining operational continuity.

Inventive Principle:
Principle #24Intermediary (Mediator)

5Device complexity

If mis-wired inputs are not automatically detected, then device simplicity is maintained, but installation errors increase and require de-energizing for correction

Engineering Contradiction:
Improvedetection capabilityVSAvoidinstallation ease
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The patent incorporates automatic detection and diagnostics functionality that provides real-time feedback on wiring correctness. The system detects mis-wired inputs and communicates errors through the local display and keypad, allowing installers to correct issues without de-energizing the system or requiring complex external diagnostic tools.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11567111B2Measurement device and method of its operation
Publication Date: 2023.01.31 SETRA SYSTEMS LLC
  • US11567111B2 patent drawing
  • US11567111B2 patent drawing
  • US11567111B2 patent drawing

AI summary

A measurement device providing a graphical user interface (GUI) to a user on a remote terminal comprising at least one first processor; and at least one first memory including one or more first sequences of instructions to perform the steps of transmitting a GUI displaying a at least one of a first, a second, a third, and a fourth image in response to at least one of a voltage characteristic, a current characteristic, and a load characteristic obtained from the user through the GUI on the remote terminal. Then, the measurement device stores in a memory the at least one of the voltage characteristic, the current characteristic, and the load characteristic.