Power Storage Module Layout With Internal Connector Nesting

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Solution Overview

Problem

The existing power storage modules are bulky due to the outward projection of connector arrangement sections, which increases their overall size.

Innovation Solution

The power storage elements are arranged such that their electrode surfaces face each other, with a conductive member and wiring module disposed between them, both within the outline of the elements, eliminating the need for external projections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the connector arrangement section projects outward from the outline of the power storage elements, then the connector can be arranged in the power storage module, but the power storage module increases its size as a whole

Engineering Contradiction:
Improveconnector arrangementVSAvoidpower storage module size
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

The connector arrangement section is nested within the outline of the power storage elements by utilizing the space between adjacent power storage elements. The connector is arranged in this interstitial space rather than projecting outward, allowing the connector to be integrated into the internal structure of the power storage module without increasing its external dimensions.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If the conductive member is disposed between adjacent power storage elements to electrically connect electrode surfaces, then electrical connection is achieved, but space for connector arrangement is reduced

Engineering Contradiction:
Improveelectrical connectionVSAvoidconnector arrangement space
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The conductive member is designed with differentiated functional zones: one region makes electrical contact with the electrode surfaces of adjacent power storage elements, while another region provides space for the connector arrangement. This local differentiation allows the conductive member to simultaneously fulfill both electrical connection and connector accommodation functions without compromising either requirement.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS12424699B2Power storage module
Publication Date: 2025.09.23 AUTONETWORKS TECH LTD
  • US12424699B2 patent drawing
  • US12424699B2 patent drawing
  • US12424699B2 patent drawing

AI summary

A power storage module includes power storage elements having electrode surfaces of positive electrode surfaces and negative electrode surfaces on front and back surfaces thereof, a conductive member electrically connected to the electrode surfaces of the power storage elements, and a wiring module electrically connected to the conductive member. The power storage elements are arranged in an arrangement direction such that the electrode surfaces of the power storage elements that are adjacent to each other are opposed to each other. The electrode surfaces of the power storage elements that are adjacent to each other are electrically connected by the conductive member that is disposed between the power storage elements that are adjacent to each other. The wiring module is disposed between the power storage elements that are adjacent to each other. The conductive member and the wiring module are disposed inside an outline of the power storage elements seen from the arrangement direction.