Power Storage Module Plate Structure for Electrolyte Retention

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Solution Overview

Problem

Conventional power storage modules with stacked electrode assemblies face challenges in retaining electrolyte solution effectively, leading to suboptimal battery performance due to insufficient liquid retention performance.

Innovation Solution

Incorporation of plate-like members with curved or distorted surfaces and through-holes within the housing to create spaces and channels for electrolyte solution retention, facilitating its distribution and retention within the stacked electrode assembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional stacked electrode assembly is used without additional retention structures, then the device complexity is low, but the electrolyte solution retention performance is insufficient

Engineering Contradiction:
Improveelectrolyte solution retention performanceVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The housing is divided into multiple compartments by partition walls, with each compartment containing a stacked electrode assembly. This segmentation allows independent electrolyte retention in each compartment, preventing electrolyte loss while maintaining manageable structural complexity through modular design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Plate-like members are introduced as intermediary structures between the housing and electrode assemblies. These plates create retention spaces that actively hold electrolyte solution, serving as mediators that improve retention performance without requiring fundamental changes to the basic stacked electrode structure

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the plate-like member has a flat surface, then the manufacturing is simple, but the electrolyte solution retention at middle portions is insufficient

Engineering Contradiction:
Improveelectrolyte solution retention at middle portionsVSAvoidplate-like member manufacturing
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The facing surface of the plate-like member is designed to be curved or distorted rather than flat, creating varied spacing between the plate and electrode assembly. This curvature generates retention spaces that effectively trap electrolyte solution at middle portions of the electrode assembly, improving retention without excessive manufacturing complexity

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The plate-like member features localized thickness variations with different thicknesses at different positions. This local quality variation creates targeted retention spaces at critical areas (middle portions) where electrolyte retention is most needed, while maintaining simpler structures at other areas

Inventive Principle:
Principle #3Local quality

3Productivity

If through-holes are not provided in the plate-like member, then the structure is simple, but the electrolyte solution supply to electrode assembly is insufficient

Engineering Contradiction:
Improveelectrolyte solution supply efficiencyVSAvoidplate-like member structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The plate-like member incorporates through-holes that create a porous-like structure, enabling electrolyte solution to pass through the plate and reach the electrode assembly. This porous configuration significantly improves electrolyte supply efficiency while adding minimal structural complexity, as the holes can be formed through standard manufacturing processes

Inventive Principle:
Principle #31Porous materials

Data Source

PatentUS20250329883A1Power storage module
Publication Date: 2025.10.23 TOYOTA JIDOSHA KK
  • US20250329883A1 patent drawing
  • US20250329883A1 patent drawing

AI summary

A power storage module includes: a stacked electrode assembly which includes a plurality of electrodes stacked in a first direction and is impregnated with an electrolyte solution; and a housing accommodating the stacked electrode assembly. The housing and the stacked electrode assembly extend in a second direction perpendicular to the first direction. The power storage module further includes a plate-like member extending in the second direction and disposed facing the stacked electrode assembly within the housing. The plate-like member is disposed so that a thickness direction of the plate-like member is a third direction perpendicular to the first direction and the second direction. The plate-like member has a facing surface facing the stacked electrode assembly. At least a portion of the facing surface is curved or distorted along the second direction. The facing surface being curved or distorted forms a space between the facing surface and the stacked electrode assembly.