Power Storage Module Terminal Holes for Uniform Resin Curing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional power storage modules face challenges in ensuring complete curing of the resin sealing body, particularly when the current collector layer is tilted, leading to incomplete sealing between electrode plates.

Innovation Solution

Incorporating through holes or slits in the terminal members that protrude from the resin sealing body, allowing for effective irradiation with infrared or ultraviolet light, even when the terminal members are tilted, to facilitate complete curing of the resin sealing body.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If ultraviolet light or infrared light is applied along a direction parallel to the protruding direction toward the resin placed on the side surface of the electrode assembly, then the resin can be cured to form a resin sealing body, but when the current collector layer is tilted, the portion of the resin overlapping the current collector layer cannot be sufficiently cured

Engineering Contradiction:
Improvesealing reliabilityVSAvoidcuring completeness
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent introduces through holes penetrating the terminal member in the stacking direction, adding a vertical dimension for light transmission. This allows light to irradiate the resin from both the side surface and through the terminal member, solving the shadowing problem caused by tilted current collector layers and ensuring complete curing of the resin sealing body.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If the current collector layer protrudes from the resin sealing body toward outside, then the terminal member can be provided, but when tilted it creates shadow regions that prevent sufficient curing of the resin

Engineering Contradiction:
Improveterminal member installationVSAvoidsealing completeness
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The terminal member is designed with through holes that allow light penetration. This porous structure enables the light to pass through the terminal member and cure the resin in regions that would otherwise be shadowed by the tilted terminal member, ensuring complete sealing reliability.

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces failures in sealing by ensuring uniform curing of the resin sealing body, even in areas overlapping tilted terminal members, thereby enhancing the reliability of the power storage module.

Implementation Method 1

applying infrared light or ultraviolet light toward the resin member along a direction parallel to a protruding direction in which the protruding portion protrudes when viewed in the stacking direction

Methodology Applied
Scientific EffectPhotopolymerisation: Photopolymerisation

Data Source

PatentUS20240014524A1Power storage module and method of producing power storage module
Publication Date: 2024.01.11 TOYOTA JIDOSHA KK
  • US20240014524A1 patent drawing
  • US20240014524A1 patent drawing
  • US20240014524A1 patent drawing

AI summary

A power storage module comprises an electrode assembly including a plurality of electrode plates stacked in a stacking direction, a resin sealing body for sealing an internal space formed between two adjacent electrode plates of the plurality of electrode plates, and a terminal member provided to the electrode assembly so as to protrude from the resin sealing body toward outside, wherein the terminal member is provided with one or more through holes penetrating along the stacking direction.