Alternating Cell Layout in Power Storage Modules for Thermal Uniformity

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Solution Overview

Problem

Existing power storage modules experience significant temperature unevenness due to high temperatures at terminal surfaces, leading to inefficiencies and potential issues.

Innovation Solution

The power storage module is designed with an alternate arrangement of single cells, where terminal surfaces alternate with opposite surfaces, enhancing heat diffusion and reducing temperature differences.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If single cells are arranged with terminal surfaces facing the same direction, then the structure is simple and easy to manufacture, but temperature unevenness increases significantly

Engineering Contradiction:
Improvearrangement simplicityVSAvoidtemperature unevenness
Core Design Contradiction:
Ease of manufactureVSTemperature

Solution Approach 1:

The patent applies asymmetry by alternating the orientation of terminal surfaces between adjacent single cells. Instead of all terminal surfaces facing the same direction (symmetric arrangement), the invention alternates them between facing directions, creating an asymmetric pattern that promotes heat diffusion and reduces temperature unevenness while maintaining manufacturing simplicity

Inventive Principle:
Principle #4Asymmetry

2Device complexity

If terminal surfaces are concentrated in one area, then the structure is compact, but local temperature becomes excessively high

Engineering Contradiction:
Improvestructural compactnessVSAvoidlocal temperature
Core Design Contradiction:
Device complexityVSTemperature

Solution Approach 1:

The patent applies local quality by ensuring that terminal surfaces are distributed throughout the stack rather than concentrated in one area. Each local region has terminal surfaces from different cells facing different directions, creating a more uniform temperature distribution across the entire power storage module while maintaining structural compactness

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively reduces temperature unevenness within the module by allowing heat to dissipate more evenly across the cells, improving efficiency and performance.

Implementation Method 1

heat can be diffused from the terminal surface of one single cell to the opposite surface of the other single cell

Methodology Applied
Scientific EffectHeat diffusion: Diffusion

Data Source

PatentUS20250266579A1Power storage module and power storage device
Publication Date: 2025.08.21 TOYOTA JIDOSHA KK
  • US20250266579A1 patent drawing
  • US20250266579A1 patent drawing
  • US20250266579A1 patent drawing

AI summary

A power storage module includes a plurality of single cells. The plurality of the single cells are stacked in a stacking direction. Each of the plurality of the single cells includes a case. The case has a rectangular-parallelepiped-like shape with six outer surfaces. The six outer surfaces include a terminal surface and an opposite surface. The terminal surface is an outer surface, among the six outer surfaces, to which a positive electrode terminal and a negative electrode terminal are provided. The opposite surface is an outer surface, among the six outer surfaces, that is located opposite to the terminal surface. Each of the terminal surface and the opposite surface is parallel to the stacking direction. The plurality of the single cells are aligned in the stacking direction in such a manner that the terminal surface alternates with the opposite surface.