Power Storage Pack Heat Transfer Layout Against Chain Overheating

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Solution Overview

Problem

Power storage modules in vehicles are prone to overheating due to increasing capacities of power storage devices, leading to a decline in performance and a risk of chain overheating among adjacent devices.

Innovation Solution

A power storage pack design that includes a plurality of power storage modules with binding members and a heat transfer member that transfers heat between the modules, with the heat transfer member having connecting parts thermally connected to the surfaces of the modules and arranged to be shifted from each other in the first direction, thereby diffusing heat and preventing chain overheating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If power storage devices are arranged adjacently in power storage modules, then space utilization is improved, but heat transfer between adjacent devices causes chain overheating and performance decline

Engineering Contradiction:
Improvespace utilizationVSAvoidperformance stability
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

A heat transfer member is introduced as an intermediary component between adjacent power storage modules. This heat transfer member includes a first connecting part thermally connected to a surface of the first power storage module, a second connecting part thermally connected to a surface of the second power storage module, and a coupling part thermally connecting the first and second connecting parts. The heat transfer member actively manages heat flow between modules, preventing chain overheating while maintaining compact arrangement.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If power storage device capacity is increased, then energy storage capability is improved, but heat generation increases leading to chain overheating risk

Engineering Contradiction:
Improveenergy storage capacityVSAvoidheat generation
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The heat transfer member serves as a mediator that intercepts and manages heat generated by high-capacity power storage devices before it can transfer to adjacent devices. By providing controlled thermal pathways through the coupling part, the system dissipates heat effectively while maintaining the high energy storage capacity of individual devices.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively suppresses the decline in performance of power storage modules by preventing chain overheating, ensuring efficient heat dissipation and maintaining the performance of the power storage pack.

Implementation Method 1

a heat transfer member that transfers heat between the plurality of power storage modules

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS12334526B2Power storage pack
Publication Date: 2025.06.17 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US12334526B2 patent drawing
  • US12334526B2 patent drawing
  • US12334526B2 patent drawing

AI summary

A power storage pack includes a plurality of power storage modules each having a plurality of power storage devices arranged in first direction X and binding members that bind the plurality of power storage devices, and heat transfer members that transfer heat between the plurality of power storage modules. The plurality of power storage modules includes at least a first power storage module and a second power storage module. Each heat transfer member has first connecting parts thermally connected to a surface of the first power storage module, the surface being parallel with first direction X, second connecting parts thermally connected to a surface of the second power storage module, the surface being parallel with first direction X, and coupling parts thermally coupling the first connecting parts to the second connecting parts. The first connecting parts and the second connecting parts are arranged in such a way as to be shifted from each other in first direction X.