Power Storage Pack Venting Path for Resin-Filled Battery Blocks

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Solution Overview

Problem

The existing power storage pack configurations, such as those disclosed in PTL 1, face challenges in reliably exhausting high temperature gas when a battery abnormality occurs, especially when a resin filler is used around the batteries, as it can fill the gas exhaust path and hinder effective gas removal.

Innovation Solution

The proposed power storage pack configuration includes a hollow member interposed between the pack case and the power storage block, with a resin filler between the power storage device and the hollow member. The hollow member has an opening connected to an exhaust port in the pack case, preventing the resin filler from entering the hollow member during assembly and ensuring effective gas exhaustion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a collection space is provided to exhaust high temperature gas, then gas exhaust function is improved, but the structure becomes more complex with partition walls and multiple spaces

Engineering Contradiction:
Improvegas exhaust functionVSAvoidstructure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The partition wall serves multiple functions simultaneously: it separates the first and second collection spaces to prevent resin filler contamination, provides structural support within the storage container body, and creates organized pathways for both gas flow and resin filler placement. This merging of functions reduces overall structural complexity

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration simplifies the structure and enhances the reliability of the power storage pack by ensuring efficient exhaustion of high temperature gas during battery abnormalities, while also preventing chain reactions of thermal runaway through heat absorption by the resin filler.

Implementation Method 1

dispose and cure a potting material (resin filler) around the battery to absorb or alleviate heat of the battery with an abnormality having occurred with the potting material

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

a hollow member interposed between the pack case and the at least one power storage block, a part of the hollow member facing the exhaust valve of the at least one power storage device; and a resin filler interposed between the at least one power storage device and the hollow member, the hollow member including an opening and an outer surface any of which is connected to the exhaust port of the pack case

Methodology Applied
Scientific EffectGas flow through hollow structure:

Data Source

PatentUS20250132451A1Electricity storage pack
Publication Date: 2025.04.24 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US20250132451A1 patent drawing
  • US20250132451A1 patent drawing
  • US20250132451A1 patent drawing

AI summary

A power storage pack includes: at least one power storage block including at least one power storage device including an exhaust valve; pack case accommodating the at least one power storage block and including an exhaust port; hollow member interposed between pack case and the at least one power storage block, a part of the hollow member facing the exhaust valve of the at least one power storage device; and a resin filler interposed between the at least one power storage device and hollow member. Hollow member includes opening and an outer surface any of which is connected to exhaust port of pack case.