Power Quality System with Automatic Power Factor Correction

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Solution Overview

Problem

Poor power quality, characterized by low system power factor and high levels of harmonic currents, adversely affects electrical power distribution systems and equipment, leading to increased utility costs and potential damage to components.

Innovation Solution

A power quality improvement system that integrates power factor correction capacitors and harmonic filters, dynamically controlled by a controller to maintain a set-point power factor and reduce harmonic distortion, with the number and size of capacitor steps and type of filters based on the load profile of the electrical power distribution system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If power factor correction capacitors are added to improve power factor, then power factor increases, but harmonic resonance and distortion may worsen

Engineering Contradiction:
Improvepower factorVSAvoidharmonic distortion
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The capacitor bank is divided into multiple steps or stages that can be independently controlled. Instead of adding all capacitance at once, the system segments the correction capability into discrete levels that can be activated based on real-time power factor measurements, reducing the risk of harmonic resonance while achieving correction goals.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The capacitor switching system transitions from static, fixed capacitance configurations to dynamic, real-time adjustment. The controller continuously monitors power factor and automatically switches capacitor steps on or off to maintain optimal power factor, simultaneously preventing harmonic resonance conditions through adaptive control.

Inventive Principle:
Principle #15Dynamics

2Object-generated harmful factors

If harmonic filters are added to reduce harmonic currents, then harmonic distortion decreases, but system complexity and cost increase

Engineering Contradiction:
Improveharmonic currentsVSAvoidsystem complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The system merges power factor correction and harmonic filtering functions into a single integrated controller. The same controller that manages capacitor switching also monitors harmonic levels and coordinates filter operation, eliminating the need for separate control systems and reducing overall complexity despite the advanced functionality provided.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The controller is designed with multi-functionality, serving both power factor correction and harmonic filtering purposes. It monitors multiple parameters (power factor, harmonic distortion, reactive power) and executes multiple control functions (capacitor switching, filter activation) through a single device, reducing system complexity compared to having separate dedicated systems for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Stability of the object's composition

If automatic capacitor switching is implemented to maintain power factor, then power factor stability improves, but switching time delays may cause transient instability

Engineering Contradiction:
Improvepower factor stabilityVSAvoidswitching time delay
Core Design Contradiction:
Stability of the object's compositionVSLoss of time

Solution Approach 1:

The system performs preliminary monitoring and evaluation before executing capacitor switching actions. By continuously measuring power factor trends and predicting future conditions, the controller can plan switching operations in advance, reducing the effective response time and minimizing transient instability caused by delays.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements continuous feedback monitoring of power factor conditions. The controller receives real-time measurements, compares them against target ranges, and automatically adjusts capacitor switching accordingly. This closed-loop feedback mechanism ensures rapid response to power factor deviations while maintaining stability through coordinated control actions.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively improves power quality by maintaining a stable power factor and reducing harmonic currents, thereby reducing equipment stress, utility costs, and extending the operational life of components.

Implementation Method 1

a number of capacitor steps selectively connectable to the electrical power distribution system

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

a number of harmonic filters connected to the electrical power distribution system

Methodology Applied
Scientific EffectHarmonic filtering: Filter (electronic)

Data Source

PatentUS11322939B1Power quality improvement system with automatic power factor correction and harmonic filtering
Publication Date: 2022.05.03 ROYAL POWER ENERGY INC
  • US11322939B1 patent drawing
  • US11322939B1 patent drawing
  • US11322939B1 patent drawing

AI summary

One example provides a power quality improvement system for an electrical power distribution system including a parameter measurement module to measure a power factor of the electrical power distribution system, a number of capacitor steps selectively connectable to the electrical power distribution system, and a number of harmonic filters connected to the electrical power distribution system, wherein a number and size of each capacitor step and a type of the harmonic filters are based on a load profile of the electrical power distribution system. A controller monitors a status of the harmonic filters and automatically connects or disconnects selected capacitor steps from the electrical power distribution to maintain the measured power factor at a set-point power factor, where a delay before connecting or disconnecting each selected capacitor step is based on a load stability factor of the electrical power distribution system, the load stability factor based on the load profile.