Power Regulator Preventing Inductor Current Reversal

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Solution Overview

Problem

DC-to-DC regulators face efficiency degradation in discontinuous conduction mode due to inductor current reversal, which affects light load efficiency and requires rapid dynamic voltage scaling without current reversal.

Innovation Solution

A power converter with an output voltage synthesizer that predicts zero inductor current by using a transconductance stage and replica transistors to control the on/off timing of switches, ensuring the low-side transistor is turned off before current reversal, and a transconductance stage that resets the synthesized voltage in each cycle to maintain stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If DC-to-DC regulators operate in discontinuous conduction mode to improve efficiency under lighter load conditions, then efficiency is improved, but inductor current reversal occurs causing operating anomalies that degrade efficiency

Engineering Contradiction:
ImproveefficiencyVSAvoidoperating stability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The output voltage synthesizer predicts the zero-current crossing point of the inductor current in advance and proactively adjusts the low-side switch turn-off timing accordingly. This preliminary action prevents current reversal before it can occur, allowing the regulator to maintain discontinuous conduction mode operation and high efficiency without the harmful effects of current reversal

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The synthesizer uses a feedback mechanism that continuously monitors the synthesized output voltage and compares it against reference values. Based on this feedback, the controller dynamically adjusts the timing of the low-side switch turn-off event to precisely match the predicted zero-current crossing point, ensuring optimal efficiency while preventing current reversal

Inventive Principle:
Principle #23Feedback

2Reliability

If the low-side transistor is turned off early to prevent inductor current reversal, then current reversal is prevented, but dynamic voltage scaling speed is reduced

Engineering Contradiction:
Improvecurrent reversal preventionVSAvoidvoltage scaling speed
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The synthesizer performs preliminary prediction of the zero-current crossing point using the capacitor voltage and stored input/output voltage values. This allows the system to determine the optimal switch turn-off timing in advance, enabling both current reversal prevention and rapid voltage scaling without compromising either objective

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically adjusts the low-side switch turn-off timing based on real-time conditions including the synthesized output voltage, input voltage, and output voltage. This dynamic adaptation allows the regulator to optimize between preventing current reversal and maintaining fast voltage scaling response under varying load and voltage conditions

Inventive Principle:
Principle #15Dynamics

3Stability of the object's composition

If the synthesizer resets the capacitor voltage in each cycle, then stability is improved, but circuit complexity increases

Engineering Contradiction:
Improvesynthesizer stabilityVSAvoidcircuit complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The synthesizer implements periodic resetting of the capacitor voltage at the beginning of each switching cycle. This periodic action ensures that the synthesized output voltage starts from a known reference point each cycle, maintaining stability and preventing drift while using a simple and elegant solution that does not significantly increase circuit complexity

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS10243464B2Power regulator with prevention of inductor current reversal
Publication Date: 2019.03.26 TEXAS INSTRUMENTS INC
  • US10243464B2 patent drawing
  • US10243464B2 patent drawing
  • US10243464B2 patent drawing

AI summary

A controller including a voltage synthesizer for a switching regulator includes a synthesizer input to be coupled to an input of the regulator. First and second replica switching transistors are connected at a first node. A resistor couples between the first node and a second node, and a capacitor couples between the second node and ground. A transconductance stage compares a voltage sampled onto the capacitor to the output voltage of the regulator and generates an output signal in response to the comparison. A first switch couples between first and second inputs of the transconductance stage. The first switch is turned on during each cycle of operation of the voltage synthesizer to reset the capacitor voltage to the output voltage of the regulator.