Redundant Power Supply Routing With Inductive Voltage Hold-Up

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Solution Overview

Problem

Conventional power supply systems for vehicles lose essential functions when an abnormality occurs in loads like electric brakes or steering, leading to vehicle shutdown, as they rely on redundant routes that require a shut-off period, causing voltage drops and potential load shutdowns.

Innovation Solution

A power supply system with an inter-route switch and inductance in the connection path to maintain voltage above the operating limit during abnormality detection, and a bypass path to reduce power loss during normal operation, ensuring continuous operation of loads by generating a transitional voltage difference using inductance and allowing electrical continuity between routes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an inter-route switch is used to isolate faulty routes in a redundant power supply system, then reliability is improved by preventing complete system failure, but voltage drops below operating limits occur during the shut-off period causing load operation to stop

Engineering Contradiction:
Improvesystem reliabilityVSAvoidload operation continuity
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The inductance component is pre-configured in the connection path to automatically generate a transitional voltage difference when the inter-route switch is commanded to change state. This preliminary preparation of energy storage in the magnetic field ensures that voltage remains above the lower limit during the shut-off period, preventing load operation interruption while maintaining the reliability benefit of route isolation.

Inventive Principle:
Principle #10Preliminary action

2Duration of action of moving object

If inductance is added to the connection path to maintain voltage during switch-off, then load operation continuity is improved, but device complexity increases

Engineering Contradiction:
Improveload operation continuityVSAvoidcircuit complexity
Core Design Contradiction:
Duration of action of moving objectVSDevice complexity

Solution Approach 1:

The inductance component is designed to serve multiple functions: it maintains voltage during inter-route switch transitions, provides electromagnetic energy storage for transient compensation, and can be integrated into existing power supply circuitry. This multi-functionality reduces the need for separate voltage compensation circuits, thereby limiting the increase in device complexity while achieving load operation continuity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If redundant first and second loads are employed to prevent complete function loss, then reliability is improved, but device complexity and power loss increase

Engineering Contradiction:
Improvefunction redundancyVSAvoidsystem configuration complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the essential redundancy function from the physical load level and relocates it to the power supply route level. Instead of duplicating loads, the system provides redundant power supply paths with automatic isolation capability using the inter-route switch and inductance combination. This extraction reduces device complexity by eliminating redundant load components while maintaining reliability through route-level redundancy.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system ensures continuous operation of loads during abnormalities by maintaining voltage above the operating limit and reducing power loss during normal conditions, enabling secure driver assistance functions and simplifying configuration by eliminating the need for separate bypass paths.

Implementation Method 1

an inductance having a given inductance component connected in series to the inter-route switch... The inductance component has a given value causing a time constant of a circuit composed of one of the routes in which the abnormality does not occur and the connection path not to allow a voltage of one of the loads disposed in the other one of the routes to decrease to less than a lower limit of an operating voltage

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS11949260B2Power supply system
Publication Date: 2024.04.02 DENSO CORP
  • US11949260B2 patent drawing
  • US11949260B2 patent drawing
  • US11949260B2 patent drawing

AI summary

An inductance component has a given value causing a time constant of a circuit composed of one of first and second routes in which an abnormality does not occur and a connection path connecting the first and second routes not to allow a voltage of one of loads disposed in the other one of the routes to decrease to less than a lower limit of an operating voltage of one of loads during a shut-off period, which starts from a time when it is determined by an abnormality determiner that an abnormality has occurred in any one of the first route and the second route to a time when an inter-route switch enters a switched off state upon receiving a switch-off command from a state controller.