Power Semiconductor Control Circuit Error Detection

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Solution Overview

Problem

Existing control circuits for power semiconductor elements lack effective mechanisms to determine and respond to error conditions such as overheating and overcurrent, which can lead to unpredictable behavior and potential system failures.

Innovation Solution

A control circuit that includes a temperature detection circuit, current detection circuit, state determination circuit, and driver circuit to monitor and control the power semiconductor element, determining its state based on temperature and current signals and outputting control signals to manage its operation, thereby preventing errors like overheating and overcurrent.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a simple stop mechanism is used for error handling, then the device complexity is reduced, but the reliability is insufficient due to inadequate error response differentiation

Engineering Contradiction:
Improveerror response reliabilityVSAvoidcontrol circuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The error handling function is segmented into multiple independent detection circuits (temperature detection circuit, current detection circuit) and a state determination circuit that processes signals from different sources separately, allowing differentiated error responses while maintaining manageable complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The state determination circuit acts as an intermediary between the detection circuits and the power semiconductor element, processing temperature and current signals to determine the element's state and generating appropriate control signals, thereby enabling reliable error handling without direct complex control

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If multiple detection circuits are added to improve error detection accuracy, then the measurement precision is improved, but the device complexity increases

Engineering Contradiction:
Improveerror detection precisionVSAvoidcircuit structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The state determination circuit serves multiple functions: receiving temperature signals, receiving current signals, determining the power semiconductor element's state based on these signals, and outputting control signals. This multi-functionality reduces the need for separate dedicated circuits for each function, improving measurement precision while controlling complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The temperature detection circuit and current detection circuit are merged into a unified control structure where both feed into the state determination circuit, allowing comprehensive error detection through signal integration rather than requiring separate complex control paths

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11201615B2Control circuit and power module
Publication Date: 2021.12.14 KK TOSHIBA
  • US11201615B2 patent drawing
  • US11201615B2 patent drawing
  • US11201615B2 patent drawing

AI summary

A control circuit for controlling a power semiconductor element includes a temperature detection circuit configured to detect a temperature signal of the power semiconductor element, a current detection circuit configured to detect a current signal flowing through the power semiconductor element, a state determination circuit configured to receive the detected temperature signal and the detected current signal, determine a state of the power semiconductor element based on at least one of the detected temperature signal and the detected current signal, and output one or more output control signals indicating the determined state, and a driver circuit configured to control electric power supplied by the power semiconductor element based on the output control signals.