Power Semiconductor Module Layout for Thermal and Inductance Control
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Solution Overview
Problem
In power semiconductor modules, the adjacent placement of positive-side and negative-side switching devices leads to thermal interference and increased heat dissipation requirements, resulting in higher costs and module size due to the need for efficient heat management.
Innovation Solution
The power semiconductor module design positions the positive-side diode device and negative-side diode device between the positive-side switching device and negative-side switching device, with the negative-side diode device closer to the positive-side switching device, reducing inductance and thermal interference by optimizing the layout of conductive patterns and terminals.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Object-affected harmful factors
If the positive-side switching device and negative-side switching device are disposed adjacent to each other to cancel magnetic flux, then the effective inductance of the current path is reduced, but thermal interference between the switching devices occurs
Solution Approach 1:
The patent applies asymmetry by arranging the four semiconductor devices in a non-symmetric linear sequence (positive-side diode, negative-side switching device, positive-side switching device, negative-side diode) rather than a symmetric arrangement. This asymmetric layout positions the high-heat-generating switching devices at opposite ends with diodes in between, reducing thermal interference while maintaining low inductance through optimized current path geometry
Solution Approach 2:
The patent transitions from a two-dimensional planar arrangement to a three-dimensional layered structure by stacking multiple insulating substrates vertically. This dimensional change allows switching devices to be positioned at different vertical levels, reducing thermal coupling while maintaining electrical connectivity through conductive patterns on intermediate substrates
2Reliability
If a highly heat-dissipative structure is implemented to avoid thermal destruction, then thermal reliability is improved, but the size and cost of the power semiconductor module increase
Solution Approach 1:
The patent extracts the heat-dissipation function from a bulky external cooling structure and integrates it into the module's internal layered architecture. By incorporating heat-dissipative conductive patterns and thermal pathways within the insulating substrates themselves, the design achieves effective heat management without increasing overall module size
Solution Approach 2:
The conductive patterns serving as electrical connections also function as heat-dissipation pathways. The insulating substrates provide both electrical isolation and thermal management capabilities. This multi-functionality eliminates the need for separate dedicated cooling structures, reducing module size and cost
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This configuration reduces surge voltage, simplifies heat dissipation equipment, and decreases the risk of malfunction, leading to a more reliable and compact power semiconductor module with reduced size and cost.
Implementation Method 1
The anode electrode is connected to the negative-side conductive pattern via an electrical connecting body
Implementation Method 2
the inductances of the bonding wires can be reduced. As a result, a surge voltage can be reduced
Data Source
AI summary
A power semiconductor module including a positive-side switching device and a positive-side diode device which are mounted on a positive-side conductive pattern, and a negative-side switching device and a negative-side diode device which are mounted on an output-side conductive pattern. When an insulating substrate is viewed in plan view, the positive-side diode device and the negative-side diode device are disposed between the positive-side switching device and the negative-side switching device, and the negative-side diode device is disposed closer to the positive-side switching device than the positive-side diode device is.


