Power Source Circuit with Dual Control Paths for Voltage Accuracy

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Solution Overview

Problem

Conventional digitally controlled DC/DC converters face increased power consumption due to the need for high resolution in A/D converters and additional circuits for noise insulation and oscillation avoidance, which complicates accurate voltage control while consuming more power.

Innovation Solution

A power source circuit with a switching element controlled by a PWM signal, utilizing both digital and analog control paths to adjust the pulse width of the PWM signal based on integration and A/D conversion of differential voltage, allowing for accurate voltage control with reduced A/D converter resolution and power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the LSB width of the A/D converter is decreased to improve resolution and output voltage accuracy, then measurement precision is improved, but power consumption is increased

Engineering Contradiction:
Improveoutput voltage accuracyVSAvoidpower consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The control system is divided into two separate paths: an analog control path that handles coarse adjustment and a digital control path that handles fine adjustment. This segmentation allows the A/D converter to operate at lower resolution while maintaining overall output voltage accuracy through the complementary analog path.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention changes the resolution parameter of the A/D converter to a lower value (reducing LSB width requirements) while compensating for the reduced precision by introducing an analog control path that operates in parallel to provide the necessary fine-tuning capability.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If a differentiation circuit is added to avoid oscillation in voltage mode control, then stability is improved, but device complexity and power consumption are increased

Engineering Contradiction:
Improveoscillation avoidanceVSAvoidcircuit complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The invention extracts the oscillation avoidance function from the main voltage mode control path and implements it separately through a dedicated delay circuit in the digital control path. This separation eliminates the need for a differentiation circuit in the analog path, reducing overall circuit complexity while maintaining stability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

A delay circuit is introduced as an intermediary element in the digital control path to provide the necessary phase compensation and prevent oscillation. This intermediary approach replaces the traditional differentiation circuit, achieving the same stability function with simpler circuitry.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If current mode control is used to improve response speed, then productivity is improved, but power consumption is increased due to inductor current detection circuit

Engineering Contradiction:
Improveresponse speedVSAvoidpower consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The invention merges the advantages of both voltage mode and current mode control by combining a voltage mode control structure with digital PID control and a delay circuit. This hybrid approach achieves fast response characteristics similar to current mode control without requiring the power-consuming inductor current detection circuit.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The invention substitutes the mechanical/electrical current detection mechanism with a digital control approach using voltage sampling and digital processing. This replacement eliminates the need for complex current sensing hardware while maintaining fast response through digital PID control algorithms.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Reliability

If digital control is used to insulate from noise influence, then reliability is improved, but measurement precision deteriorates due to limited A/D converter resolution

Engineering Contradiction:
Improvenoise insulationVSAvoidoutput voltage accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The control system is segmented into analog and digital paths, where the analog path preserves high-resolution voltage information immune to digital noise, while the digital path provides noise-insulated control signals. This segmentation allows both noise insulation and high measurement precision to coexist.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

An analog control path acts as an intermediary between the digital control signals and the output voltage, translating digital commands into precise analog voltage adjustments without introducing digital noise. This intermediary preserves measurement precision while maintaining the noise insulation benefits of digital control.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables accurate control of output voltage while minimizing power consumption by combining digital PID control with analog integration, allowing for efficient operation with reduced A/D converter resolution and avoiding unnecessary power consumption.

Implementation Method 1

a first control path that includes an integration circuit that outputs an integration signal provided by integrating a differential voltage between the output voltage and a reference voltage

Methodology Applied
Scientific EffectIntegration:

Implementation Method 2

a second control path that includes an A/D converter that converts the differential voltage between the output voltage and the reference voltage into a digital signal

Methodology Applied
Scientific EffectA/D conversion:

Implementation Method 3

a switching element with a main current path that is connected between an input terminal where an input voltage is applied thereto and an output terminal that supplies an output voltage thereto where turning on/off thereof is controlled by a PWM driving signal

Methodology Applied
Scientific EffectPWM modulation:

Data Source

PatentUS10897202B2Power source circuit with output voltage control and suppression of power consumption
Publication Date: 2021.01.19 KK TOSHIBA
  • US10897202B2 patent drawing
  • US10897202B2 patent drawing
  • US10897202B2 patent drawing

AI summary

According to an embodiment, a power source circuit includes a switching element that is connected between an input terminal and an output terminal, a driving circuit that supplies a PWM driving signal to the switching element, a first control path that integrates a differential voltage between an output voltage and a reference voltage to output a first control signal, a second control path that converts the differential voltage into a digital signal to output a second control signal, and a PWM signal generation circuit that generates a PWM signal dependent on the first and second control signals.