High-Voltage DC-DC Power Stage Isolation Against Substrate Injection

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Solution Overview

Problem

High-voltage power stages in DC-DC converters face significant substrate injection during switch deadtime, leading to overvoltage stresses and efficiency degradation, as existing technologies fail to adequately address these issues while maintaining circuit efficiency.

Innovation Solution

The implementation of stacked transistors with isolation terminals biased to reduce substrate injection, connected to input DC voltage, boot voltage, Schottky diode, or ground, within high-side and low-side segments of the power stage, utilizing field effect transistors (FETs) to minimize substrate injection effects while preserving circuit efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If stacked switch devices are used to form high-voltage power stage, then voltage rating requirement is met, but substrate injection occurs during switch deadtime causing overvoltage stresses and efficiency degradation

Engineering Contradiction:
Improvevoltage ratingVSAvoidsubstrate injection
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The power stage is divided into multiple stacked switch devices (first and second switch devices) with individual voltage ratings lower than the total power stage voltage. Each switch device handles a portion of the voltage, enabling the system to achieve high-voltage capability while managing substrate injection effects at each individual device level.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Isolation connections are introduced as intermediary elements between the stacked switch devices and reference potentials (input voltage, ground, or boot voltage). These isolation connections serve as mediators that appropriately bias the substrate of each switch device during deadtime intervals, preventing substrate injection without compromising the voltage rating capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If isolation connections are biased to reduce substrate injection, then substrate injection effects are minimized, but circuit operating efficiency may be compromised

Engineering Contradiction:
Improvesubstrate injection effectsVSAvoidcircuit operating efficiency
Core Design Contradiction:
Object-affected harmful factorsVSLoss of energy

Solution Approach 1:

The isolation connections are dynamically configured with multiple possible biasing options (input voltage, ground, or boot voltage) that can be selectively applied based on operational conditions. This dynamic approach allows the system to optimize between substrate injection reduction and circuit efficiency by choosing the most appropriate isolation connection configuration for each operating state.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The biasing parameter of the isolation connections is changed based on operational requirements. By adjusting which reference potential (input voltage, ground, or boot voltage) is applied to each isolation connection, the system can modify the electrical parameters to minimize substrate injection effects while maintaining optimal circuit efficiency during different operating phases.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If isolation connections are configured to reduce substrate injection, then overvoltage stresses are prevented, but device complexity increases

Engineering Contradiction:
Improveovervoltage stressesVSAvoidisolation connection configuration
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The isolation connections serve multiple functions: they provide substrate biasing to prevent substrate injection, protect against overvoltage stresses, and maintain circuit efficiency. By designing the isolation connection system to handle multiple protective and operational functions simultaneously, the patent reduces overall device complexity compared to having separate circuits for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP4274074A1Isolation connections for high-voltage power stage
Publication Date: 2023.11.08 NXP USA INC
  • EP4274074A1 patent drawingFigure 1
  • EP4274074A1 patent drawingFigure 2
  • EP4274074A1 patent drawingFigure 3

AI summary

Embodiments of a power stage for a direct current (DC)-DC converter and a DC-DC converter are disclosed. In an embodiment, a power stage for a DC-DC converter includes an input terminal from which input power of the DC-DC converter with an input DC voltage is received, a high-side segment connected between the input DC voltage and an output signal of the power stage, and a low-side segment connected between the output signal of the power stage and ground. At least one of the high-side segment and the low-side segment includes stacked transistors having isolation terminals that are biased to reduce substrate injection.