Expandable Power Station Battery Level Aggregation Control

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Solution Overview

Problem

Battery systems used in portable power stations lack a reliable method to determine the available battery level, which can lead to power interruptions and potential damage from long-term discharge below a certain state of charge, especially in applications requiring uninterrupted power.

Innovation Solution

A power station assembly with an onboard battery system and a control system that determines the number of expansion batteries connected, calculates the battery level of each expansion battery, and displays the combined energy level, allowing operators to assess the available power capacity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If multiple expansion batteries are connected to increase power station capacity, then the energy storage capacity increases, but the complexity of determining and monitoring the battery level becomes more difficult

Engineering Contradiction:
Improveenergy storage capacityVSAvoidbattery level determination complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The control system divides the monitoring task into segments by individually identifying each expansion battery (first, second, third batteries) and separately determining their respective battery levels, then combining these segmented measurements to calculate the total available battery level of the entire system

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control system merges the battery level information from multiple individual expansion batteries by adding their respective levels together to determine the total available battery level, creating a unified view of the entire battery system's capacity

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If the battery level is not accurately monitored, then the system operation is simpler, but power interruptions and damage from deep discharge may occur

Engineering Contradiction:
Improvepower supply reliabilityVSAvoidmonitoring system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control system continuously monitors the battery level of each expansion battery and provides feedback by determining and calculating the total available battery level, enabling the system to take corrective actions when the battery level approaches critical thresholds to prevent deep discharge damage

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The control system determines the battery level in advance before critical discharge occurs, allowing the system to prepare for potential power interruptions or initiate recharging actions before the battery is fully depleted, thereby preventing damage

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20240120749A1System and method for determining available battery level to an expandable power station
Publication Date: 2024.04.11 CHAMPION POWER EQUIP
  • US20240120749A1 patent drawing
  • US20240120749A1 patent drawing
  • US20240120749A1 patent drawing

AI summary

A power station includes an onboard battery system and a control system and is couplable to a plurality of expansion batteries to receive power therefrom. The control system of the power station is configured to determine how many expansion batteries are electrically coupled to the power station, determine a battery level of a battery system of each expansion battery electrically coupled to the power station, and calculate a battery level available to the power station by adding together the battery level of the battery system of each expansion battery electrically coupled to the power station.