Power Steering Damping Control for Rough Terrain Stability

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Solution Overview

Problem

Current power steering systems experience instability in recreational vehicles like all-terrain vehicles and motorcycles when operating over rough terrain, particularly during abrupt changes in acceleration or throttle engagement, leading to unwanted feedback in the steering handlebar.

Innovation Solution

A method for controlling a power steering system that detects steering rate and vehicle acceleration to compute a base level of damping, which is then boosted using user torque and approximate vehicle accelerations to determine a final steering damping gain, applied to minimize unwanted feedback and enhance stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a mechanical damper is assembled on the steering assembly to provide constant damping, then the steering assembly stability is improved under normal conditions, but instability occurs during abrupt acceleration changes or rough terrain operation

Engineering Contradiction:
Improvesteering assembly stabilityVSAvoidsteering stability during abrupt acceleration changes
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent implements dynamic damping adjustment by computing a damping boost based on detected vehicle acceleration and steering rate. The controller continuously modifies the damping gain applied to the steering assembly according to real-time operating conditions, transitioning from static mechanical damping to adaptive electronic damping control.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the damping parameter dynamically by calculating a damping boost as a function of vehicle acceleration and steering rate. The controller adjusts the damping gain parameter in real-time based on detected operational parameters, allowing the damping characteristic to adapt to varying terrain and driving conditions.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If vehicle acceleration detection is used to compute damping levels, then damping can be adjusted for different driving conditions, but the system complexity increases beyond simple mechanical dampers

Engineering Contradiction:
Improvedamping adjustment for different conditionsVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical damping adjustment mechanisms with an electronic control system. Instead of using mechanically adjustable dampers, the system uses a controller that computes damping levels based on sensor inputs (acceleration and steering rate) and applies electronic damping control to the steering assembly.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The controller serves multiple functions: it detects vehicle acceleration, detects steering rate, computes the damping boost, and applies the final damping gain to the steering assembly. This multi-functional approach consolidates what would otherwise require separate mechanical components into a single electronic control unit.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11691665B2Power steering system and a method of operating same
Publication Date: 2023.07.04 BRP MEGATECH INDUSTRIES INC
  • US11691665B2 patent drawing
  • US11691665B2 patent drawing
  • US11691665B2 patent drawing

AI summary

A method for controlling a power steering system utilizes a vehicle having a motor, a controller coupled to the motor, and a steering assembly. The method includes detecting a steering rate using the controller. A base level steering damping is computed using the steering rate. At least one approximate vehicle acceleration is determined. A steering torque of the steering assembly is sensed through a torque sensor configured to sense the steering torque of the steering assembly. Moreover, a user torque is determined using the torque sensor. A damping boost is computed using the user torque and the at least one approximate vehicle acceleration. A final steering damping gain is determined using the base level steering damping and the damping boost. The final steering damping gain is applied to the steering assembly to minimize unwanted feedback to the steering assembly.