Power Storage Adapter Cable Validation for USB Type-C Safety

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Solution Overview

Problem

The challenge lies in ensuring that USB Type-C cables, which are widely used for power distribution, are constructed to meet specified power ratings, as sub-standard cables can lead to device malfunctions and safety issues due to overheating or electrical inefficiencies, especially when they fail to maintain nominal impedance levels.

Innovation Solution

A power storage adapter and information handling system implement a method for power cable validation by applying a first voltage to a USB Type-C cable to measure its current capacity, using techniques such as current flow measurement or polyfuse temperature rise, to determine if the cable meets the specified power rating before negotiating a power delivery contract.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If power delivery is enabled without cable validation, then power delivery speed is improved, but safety and reliability deteriorate due to overheating and device malfunctions from sub-standard cables

Engineering Contradiction:
Improvepower delivery speedVSAvoidsafety and reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system performs preliminary validation of the cable's current capacity by applying a first voltage and measuring the resulting current flow or temperature rise before negotiating the power delivery contract. This preliminary action ensures that only cables meeting the specified power rating are used, preventing overheating and malfunctions while enabling fast power delivery when conditions are met.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If cable validation is performed by applying voltage and measuring current capacity, then reliability is improved, but device complexity increases due to additional validation circuitry and procedures

Engineering Contradiction:
Improvecable compliance verificationVSAvoidvalidation circuitry and procedures
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The cable's current capacity is determined by measuring the current flow or temperature rise that occurs when a first voltage is applied, allowing the system to self-validate cable compliance without requiring complex external testing equipment. The validation leverages the cable's own electrical and thermal characteristics to determine its capacity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system changes the voltage parameter by applying a first voltage (different from normal operating voltage) to measure current capacity, and then adjusts the power delivery parameters based on the validation results. This parameter change approach enables reliable cable verification while maintaining flexibility in power delivery configuration.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If a first voltage is applied to measure current capacity, then measurement precision is improved, but energy consumption increases during the validation process

Engineering Contradiction:
Improvecurrent capacity measurementVSAvoidenergy consumption during validation
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The system applies a first voltage that is sufficient to accurately measure current capacity but is limited in magnitude and duration to minimize energy consumption. The validation uses just enough voltage to obtain precise measurements of current flow or temperature rise without excessive energy input, balancing measurement precision with energy efficiency.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This validation method ensures that only cables meeting the specified power ratings are used for power delivery, preventing overheating and malfunctions by blocking power contracts for non-compliant cables, thereby enhancing safety and efficiency.

Implementation Method 1

applying a first voltage to the VPB cable to identify a first indication of a current capacity of the VPB cable... the first voltage and the current flow may be indicative of an impedance of the USB Type-C cable that determines the current capacity

Methodology Applied
Scientific EffectOhm's Law: Ohm's Law

Implementation Method 2

the first indication may be a temperature measurement of a polyfuse in a current path for the electrical power... a given temperature rise of the polyfuse in response to the first voltage may be indicative of the current capacity

Methodology Applied
Scientific EffectJoule Heating: Joule Heating

Data Source

PatentUS11513928B2Power storage adapter with power cable validation
Publication Date: 2022.11.29 DELL PROD LP
  • US11513928B2 patent drawing
  • US11513928B2 patent drawing
  • US11513928B2 patent drawing

AI summary

A variable power bus (VPB) cable, such as a USB Type-C cable, is validated for actual current capacity with respect to a specified power rating for the cable. The power cable validation is performed when the cable is connected to a power storage adapter and a portable information handling system. The validation includes, prior to negotiating a power delivery contract for electrical power to be supplied to the information handling system from the VPB port via the VPB cable, applying a first voltage to the VPB cable to identify a first indication of a current capacity of the VPB cable; and when the first indication confirms that the current capacity of the VPB cable corresponds to a specified power rating for the VPB cable, enabling the power delivery contract to be negotiated according to the specified power rating, otherwise blocking the power delivery contract using the VPB cable.