Power Supply System Dynamic Switching for Cell Stability

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Solution Overview

Problem

Power supply systems using multiple power supply devices face issues with electricity loss and deterioration due to variations in characteristics and deterioration rates among the devices, leading to potential overload and polarity inversion, especially when connected in series or parallel.

Innovation Solution

A power supply system with switching elements connected in series to each power supply device, controlled by a control circuit to selectively enable the switching element corresponding to the device with the highest inter-terminal voltage, preventing current flow and minimizing electricity loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If multiple power supply devices are connected in parallel to meet electricity demand, then power supply capacity is improved, but current flows from cells with high electromotive force to cells with low electromotive force causing deterioration and potential rupture

Engineering Contradiction:
Improvepower supply capacityVSAvoidcell stability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

A diode is introduced as an intermediary component between parallel-connected power supply devices. The diode allows current to flow only in the forward direction, preventing backflow from cells with high electromotive force to cells with low electromotive force. This mediator component resolves the contradiction by enabling parallel connection for increased power capacity while blocking the harmful reverse current that would otherwise cause cell deterioration and potential rupture.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If diodes are connected in series with each battery to prevent backflow, then cell stability is improved, but voltage drop of the diode causes electricity loss

Engineering Contradiction:
Improvecell stabilityVSAvoidelectricity loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The system dynamically switches between series and parallel connections of power supply devices based on their state of charge and performance characteristics. When batteries are fully charged or deteriorated, they are disconnected from the parallel configuration and reconnected in series or isolated. This dynamic reconfiguration reduces the time that protective diodes need to block current, thereby reducing cumulative voltage drop and electricity loss while maintaining cell stability when needed.

Inventive Principle:
Principle #15Dynamics

3Power

If power supply devices with varying characteristics are connected in series, then voltage output is improved, but heat value increases in cells with high internal resistance causing rapid deterioration

Engineering Contradiction:
Improvevoltage outputVSAvoidheat value
Core Design Contradiction:
PowerVSTemperature

Solution Approach 1:

The system dynamically monitors the state of charge, internal resistance, and temperature of each power supply device and switches between series and parallel configurations based on real-time conditions. When a cell exhibits high internal resistance that would cause excessive heat generation in series connection, the system reconfigures to parallel connection or isolates the problematic cell, thereby preventing thermal deterioration while maintaining optimal voltage output through adaptive configuration.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS9006932B2Power supply system and electronic device
Publication Date: 2015.04.14 MURATA MFG CO LTD
  • US9006932B2 patent drawing
  • US9006932B2 patent drawing
  • US9006932B2 patent drawing

AI summary

A power supply system capable of inhibiting electricity loss and deterioration of each power supply device while realizing high stability in the case where electricity supply is performed by using a plurality of power supply devices is provided. A switching element corresponding to a power supply device having a higher inter-terminal voltage out of two power supply devices selectively becomes in ON state, and a switching element corresponding to a power supply device having a lower inter-terminal voltage selectively becomes in OFF state. Thereby, overload on a specific power supply device is prevented, and current flow between the different power supply devices is able to be prevented without generating needless electricity loss. Further, since electricity of the power supply device having a higher inter-terminal voltage is selectively outputted, variation between the respective power supply devices becomes allowable to some extent.