Multi-phase Power Supply Interleaving Control via Dead Beat Feedback

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Solution Overview

Problem

Existing power supply devices for RF applications face challenges in achieving rapid and stable two-level pulse power control across a wideband frequency range due to secondary oscillations and complexity in multi-phase interleaving control, particularly with PI control systems, which limit response speed and stability.

Innovation Solution

The implementation of dead beat control in a power supply device using combined phase current values for constant current control, eliminating the need for multiple detectors and simplifying control systems, while ensuring stability and rapid response through careful selection of parameters like Av and β3 to prevent overshooting and undershooting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If multi-phase interleaving control is applied to achieve wideband pulse power control, then response speed is improved, but secondary oscillations and overshoot/undershoot occur causing instability

Engineering Contradiction:
Improveresponse speedVSAvoidoutput voltage stability
Core Design Contradiction:
SpeedVSStability of the object's composition

Solution Approach 1:

The patent implements a feedback control mechanism where the output voltage is detected and fed back to the controller. The controller adjusts the pulse width of switching signals based on the detected output voltage to maintain stability and prevent overshoot/undershoot while achieving rapid response through multi-phase interleaving control

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent employs dynamic pulse width modulation where the pulse width of switching signals is continuously adjusted based on feedback. This dynamic control allows the system to achieve rapid response while maintaining stability by adapting the switching characteristics in real-time

Inventive Principle:
Principle #15Dynamics

2Stability of the object's composition

If constant voltage control based on output voltage feedback is used, then output voltage stability is improved, but response speed decreases due to low-speed control response settings

Engineering Contradiction:
Improveoutput voltage stabilityVSAvoidcontrol response speed
Core Design Contradiction:
Stability of the object's compositionVSSpeed

Solution Approach 1:

The patent uses periodic switching actions in multi-phase interleving control where multiple phases switch at different intervals. This periodic switching achieves both rapid response and stability by distributing the control action across multiple phases with optimized switching frequencies

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent changes control parameters dynamically by adjusting pulse width based on feedback rather than using fixed low-speed control settings. This parameter change approach enables the system to achieve both rapid response and stability by optimizing control characteristics in real-time

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If multiple detectors are used for monitoring phase current values in multi-phase interleaving system, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvephase current detection precisionVSAvoidcontrol system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent merges the detection function into a single detector that monitors the combined output rather than requiring separate detectors for each phase. This combining approach maintains measurement precision for control purposes while significantly reducing device complexity and the number of components required

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentEP3553930B1Power supply device and method for controlling power supply device
Publication Date: 2023.01.11 KYOSAN ELECTRIC MFG CO LTD
  • EP3553930B1 patent drawingFigure 1
  • EP3553930B1 patent drawingFigure 2(a)~2(c)
  • EP3553930B1 patent drawingFigure 3(a)~3(d)

AI summary

Multi-phase interleaving control in a power supply device is accelerated. In addition, in accelerating the multi-phase interleaving control in the power supply device, acceleration in detecting a feedback signal and stabilization of a control system in a high-frequency band are promoted. Eliminating the need of the feedback signal according to a slow response detector, and using a detection signal obtained by a detector for detecting an AC signal capable of rapid response, thereby accelerating the multi-phase interleaving control in the power supply device. Then, the control system is stabilized, by satisfying a condition where gain is equal to 1 or less in a transfer function of the control system including an LC circuit, and a condition where a phase shift caused by dead time of switching time does not affect the sampling cycle.