Power Supply Apparatus Feedback Control for Plasma Generator Stability

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Solution Overview

Problem

Conventional power supply apparatuses for plasma generators struggle to maintain stable and constant electric power input due to varying load conditions, leading to instability in ozone and radical gas generation, particularly for capacitive loads where impedance is nonlinear, causing phase lag or lead issues and reducing the power factor, which complicates feedback control and long-term operation.

Innovation Solution

A power supply apparatus with an inverter that converts direct-current power to alternating-current power, a controller for feedback control, and detection units to accurately manage direct-current power input, ensuring a one-to-one correspondence between detected direct current and electric power input, thereby stabilizing the power supply to the plasma generator.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If voltage is supplied from the power supply apparatus to the plasma generator, then the plasma generator can generate ozone gas and radical gas, but the impedance of the capacitive load varies depending on load conditions causing unstable operation

Engineering Contradiction:
Improveozone gas and radical gas generationVSAvoidstable operation
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The controller performs feedback control based on the detected direct current to maintain stable operation. The detection unit detects the direct current input to the inverter, and the controller adjusts the inverter operation to keep the direct current within a target range, compensating for impedance variations in the capacitive load.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces voltage-based control with direct current-based control. Instead of controlling the alternating current voltage output to the plasma generator, the system controls the direct current input to the inverter, which provides a more stable and controllable parameter for managing capacitive load variations.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Power

If the power supply apparatus increases active power output, then more electric power capacity is required, but the load power factor becomes extremely small due to phase lag

Engineering Contradiction:
Improveactive powerVSAvoidelectric power capacity requirement
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The controller uses feedback control based on detected direct current to optimize the operating point of the inverter. By continuously monitoring and adjusting the direct current input, the system maintains operation near optimal efficiency points, reducing the total power capacity required.

Inventive Principle:
Principle #23Feedback

3Ease of operation

If feedback control is implemented using alternating current parameters, then power input can be controlled, but the nonlinear impedance makes it difficult to achieve stable and accurate control

Engineering Contradiction:
Improvepower input controlVSAvoidcontrol accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent substitutes control of alternating current voltage/output with control of direct current input to the inverter. The direct current is a linear parameter that is easier to measure and control accurately compared to the nonlinear alternating current parameters in capacitive loads. The detection unit directly measures the smooth direct current waveform without the complexity of AC parameter measurements.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The controller performs feedback control based on the detected direct current to maintain stable operation. The detection unit detects the direct current input to the inverter, and the controller adjusts the inverter operation to keep the direct current within a target range, compensating for impedance variations in the capacitive load.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for precise control of electric power input, maintaining stability and accuracy, reducing noise interference, and ensuring consistent gas concentration and purity, enabling long-term stable operation of the plasma generator.

Implementation Method 1

an inverter (3) that converts direct-current electric power to alternating-current electric power

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

The gas in the discharge space is excited by an electric field caused by the application of the voltage, generating a large amount of ozone gas and a large amount of radical gas

Methodology Applied
Scientific EffectElectrical discharge: Electric Arc

Implementation Method 3

a plasma generator being a capacitive load apparatus that generates a large amount of ozone gas and a large amount of radical gas

Methodology Applied
Scientific EffectPlasma: Plasma

Data Source

PatentUS9848484B2Power-supply apparatus
Publication Date: 2017.12.19 TMEIC CORP
  • US9848484B2 patent drawing
  • US9848484B2 patent drawing
  • US9848484B2 patent drawing

AI summary

A power supply apparatus includes a controller that performs the following action. The controller determines a target direct-current electric amount value in accordance with an external input. Then, the controller performs feedback control in such a manner that an amount of direct-current electric power input to an inverter reaches the target direct-current electric amount value.