Power Supply Apparatus with Segmented Grounding for Noise Isolation

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Solution Overview

Problem

Noise generated by AC/DC converters in power supply systems can cause malfunctions in control operations and pose a risk of electric shock due to floating capacitance in existing power storage systems.

Innovation Solution

The power supply apparatus includes a container and battery racks made of conductive materials, with the battery racks being insulated from the container and grounded externally, allowing independent grounding from the AC/DC converter, thereby preventing noise propagation and electric shock.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the battery racks are connected to ground through the container, then grounding is provided, but noise from AC/DC converter propagates to electricity storage modules via ground

Engineering Contradiction:
Improvecontrol operation stabilityVSAvoidnoise interference
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The grounding system is segmented into two independent paths: one for the container (with AC/DC converter) and another for the battery racks (with electricity storage modules). This segmentation prevents noise propagation from the AC/DC converter to the battery racks through the ground connection, while maintaining grounding for both components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

An insulating structure is introduced as an intermediary between the container and the battery racks. This insulator prevents direct electrical connection and noise transmission while allowing the battery racks to be grounded independently through separate grounding means, thus protecting control operations from noise interference.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the container and battery racks are electrically connected, then grounding is provided, but electric shock risk occurs due to floating capacitance

Engineering Contradiction:
ImprovesafetyVSAvoidelectric shock risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The electrical connection between the container and battery racks is extracted/removed by introducing an insulating structure. This eliminates the floating capacitance issue that causes electric shock risk, while grounding safety is maintained through separate grounding connections for both the container and battery racks.

Inventive Principle:
Principle #2Taking out (Extraction)

3Object-affected harmful factors

If insulating material is added between container and battery racks, then noise propagation is prevented, but device complexity increases

Engineering Contradiction:
Improvenoise propagationVSAvoidstructural complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The insulating structure serves multiple functions simultaneously: it provides electrical insulation to prevent noise propagation, maintains physical spacing between components, and supports the battery racks. This multi-functionality reduces the need for additional separate components, thereby minimizing the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively prevents noise-induced malfunctions and electric shocks by isolating the battery racks from the AC/DC converter noise source and grounding them externally, ensuring reliable control operations and user safety.

Implementation Method 1

a grounding means configured to connect the battery racks to a ground outside the container

Methodology Applied
Scientific EffectGrounding: Earthing

Implementation Method 2

insulate the container from the battery racks and connect the battery racks to a ground outside the container

Methodology Applied
Scientific EffectElectrical insulation: Dielectric

Data Source

PatentUS11183727B2Power supply apparatus
Publication Date: 2021.11.23 MURATA MFG CO LTD
  • US11183727B2 patent drawing
  • US11183727B2 patent drawing
  • US11183727B2 patent drawing

AI summary

A power supply apparatus includes a container including a first conductive material, a plurality of battery racks including a second conductive material, a plurality of electricity storage modules mounted on the battery racks and having grounded portions connected to the battery racks, and a grounding means configured to connect the battery racks to a ground outside the container.